• Title/Summary/Keyword: automation tool

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Y Block Diagram as a New Process Notation in a GPS Manufacture

  • Lee, Jung-Gyu;Jeong, Seung Ryul
    • Journal of Internet Computing and Services
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    • v.20 no.1
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    • pp.125-133
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    • 2019
  • Company A should maintain myriad conversion tools for the purpose of making a geometric compilation of navigation maps. Company A is already using complex compilation tools, which are tailored to geographical areas and various GPS models. However, due to frequent requirement and personnel changes, there is an endless challenge for perfect tool configuration and multiple map consolidation. To solve this problem, Company A launched a process automation project using Graphviz, which is an open source workflow graph visualization software. Before implementation, they had to document their current map compilation processes and then match it with the applicable conversion tool. For effective representation of process controls, a new graphical process notation is designed, i.e. Y Block diagram. The authors will compare Y Block diagram with other process notations and explain why Y Block diagram is more useful for tool based business processes such as digital map generation processes.

Development of Diagnostic Expert System for Machining Process Ffailure Detection (가공공정의 이상상태진단을 위한 진단전문가시스템의 개발)

  • Yoo, Song-Min;Kim, Young-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.147-153
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    • 1997
  • Fault diagnosis technique in machining system which is one of engineering techniques absolutely necessary to automation of manufacturing system has been proposed. As a whole, diagnosis process is explained by two steps: sensor data acquisition and reasoning current state of system with the given sensor data. Flexible disk grinding process implemented in milling machine was employed in order to obtain empirical manufacturing process information. Resistance force data during machining were acquired using tool dynamometer known as sensor which is comparably accurate and reliable in operation. Tool status during the process was analyzed using influnece diagram assigning probability from the statistical analysis procedure.

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A Study on the Automatic Measurement of Swirl Generated fi:om Intake Port of Engine Cylinder Head Using an I-IEEE-1394 Camera and Step Motors (IEEE-1394카메라와 스텝모터를 이용한 엔진 실린더헤드의 흡기포트 스월 측정 자동화에 관한 연구)

  • Lee Choong-Hoon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.6
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    • pp.88-94
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    • 2005
  • A swirl ratio of a charge in the cylinder could be calculated by measuring both the rotary speed of paddle and the intake air flow rate in the swirl measurement apparatus fur several positions of valve lift. The automation of the swirl ratio measurement for a cylinder head is achieved by controlling both the valve lift of cylinder head and a suction pressure of the surge tank, instead of controlling them manually. PID control of the surge tank pressure and positioning a valve lift of the cylinder head are also achieved by using two step motors, respectively. Rotating speed of a paddle are measured using an optical sensor and a counter. Flow rate are measured from ISA 1932 flow nozzle by reading a differential pressure gauge position using IEEE-1394 camera. Time to measure the swirl ratio for a port in the cylinder head is drastically reduced from an hour to 3 minutes by automation control of the apparatus.

Development of Automation Technology for Structural Members Quantity Calculation through 2D Drawing Recognition (2D 도면 인식을 통한 부재 물량 산출 자동화 기술 개발)

  • Sunwoo, Hyo-Bin;Choi, Go-Hoon;Heo, Seok-Jae
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.227-228
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    • 2022
  • In order to achieve the goal of cost management, which is one of the three major management goals of building production, this paper introduces an approximate cost estimating automation technology in the design stage as the importance of predicting construction costs increases. BIM is used for accurate estimating, and the quantity of structural members and finishing materials is calculated by creating a 3D model of the actual building. However, only 2D basic design drawings are provided when making an estimating. Therefore, for accurate quantity calculation, digitization of 2D drawings is required. Therefore, this research calculates the quantity of concrete structural members by calculating the area for the recognition area through 2D drawing recognition technology incorporating computer vision. It is judged that the development technology of this research can be used as an important decision-making tool when predicting the construction cost in the design stage. In addition, it is expected that 3D modeling automation and 3D structural analysis will be possible through the digitization of 2D drawings.

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Detection of Tool Wear using Cutting Force Measurement in Turning (선사가공에 절삭력을 이용한 공구마멸의 감지)

  • 윤재웅;이권용;이수철;최종근
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.1-9
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    • 2001
  • The development of flexible automation in the manufacturing industry is concerned with production activities performed by unmanned machining system A major topic relevant to metal-cutting operations is monitoring toll wear, which affects process efficiency and product quality, and implementing automatic toll replacements. In this paper, the measurement of the cutting force components has been found to provide a method for an in-process detection of tool wear. The static com-ponents of cutting force have been used to detect flank wear. To eliminate the influence of variations in cutting conditions, tools, and workpiece materials, the force modeling is performed for various cutting conditions. The normalized force dis-parities are defined in this paper, and the relationships between normalized disparity and flank were are established. Final-ly, artificial neural network is used to learn these relationships and detect tool wear. According to proposed method, the static force components could provide the effective means to detect flank wear for varying cutting conditions in turning operation.

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Micro Hole Machining by EDM Using Insulated Tool Combined with Ultrasonic Vibration of Dielectric Fluid (가공액의 초음파 진동 및 절연 공구를 이용한 미세방전가공)

  • Park, Min-Soo;Chung, Do-Kwan;Lee, Kang-Hee;Chu, Chong-Nam
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.2
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    • pp.180-186
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    • 2011
  • This paper describes a micro electrical discharge machining (MEDM) technique that uses an insulated tool in combination with ultrasonic vibration to drill micro holes. As the machining depth becomes deeper, the dispersion of debris and circulation of the dielectric fluid are difficult to occur. Consequently, machining becomes unstable in the machining region and unnecessary electrochemical dissolution and secondary discharge sparking occur at the tool side face. To reduce the amount of unnecessary side machining, an insulated tool was used. Ultrasonic vibration was applied to the MEDM work fluid to better remove debris. Through these methods, a $1000\;{\mu}m$ thick stainless steel plate was machined by using a $73\;{\mu}m$ diameter electrode. The diameters of the hole entrance and exit were $96\;{\mu}m$ and $88\;{\mu}m$, respectively. It took only 351s to completely drill one hole.

Model of Remote Service and Intelligent Fault Diagnosis for CNC Machine Tool (공작기계의 지능형 고장진단과 원격 서비스 모델)

  • Kim, Sun-Ho;Kim, Dong-Hoon;Han, Gi-Sang;Kim, Chan-Bong
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.4
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    • pp.168-178
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    • 2002
  • The CNC machine toots has two kinds of fault. One is the fault due to degraded parts and the other is the fault due to operation disability. The phenomena of degradation is predictable but the operational fault is unpredictable because it occurred without any warning. The major faults of CNC machine tool are operational faults which are charged over 70%. This paper describes the model of remote service and the intelligent fault diagnosis system to diagnosis operational faults of CNC machine tools. To generalize fault diagnosis, two diagnosis models such as SF(Switching Function) and SSF(Step Switching Function) are proposed. The SF is static model and SSF is dynamic model for expression of fault. The SF and SSF model can be generated using SFG(Switching Function Generator) which is developed in this research. The three major operational faults such as emergency stop error, cycle start disability and machine ready disability are applied to experiment of fault modeling. To remote service of faults fur CNC machine tool, the web server and client system based internet are proposed as the suitable environment. The developed two technologies are implemented with the internal function of open architecture controller. The implemental results for two technologies are presented to validate the proposed scheme.

Representation of Knowledge in K-CLIPS - Expert System Development Tool (전문가시스템도구인 K-CLIPS에서의 지식표현)

  • 최창근;백종균
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1989.04a
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    • pp.71-76
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    • 1989
  • Structural design, generally engineering design, is a complex process combinding design knowledges and analysis techniques. While analysis techniques can be automated in an algorithmic fashion, relatively little work has been done in the area of the design automation. An effect approach method for the automation of the engineering design may be a hybrid system, in which design knowledges, specification requirements and interpretations are represented using an expert system methodology and numerically intensive operations of the design process are implemented using an algorithmic language such as FORTRAN. The purpose of this paper is concentrated on the knowledge of K-CLIPS(KAIST-C Language Integrated Production System) used to design and implement this hybrid system. In K-CLIPS, some representation methods : frame, production rule, fact and user defined function are used to construct the knowledge base. The hierarchical knowledges could be expressed more naturally with a little number of rules than other plain production systems.

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RNN NARX Model Based Demand Management for Smart Grid

  • Lee, Sang-Hyun;Park, Dae-Won;Moon, Kyung-Il
    • International Journal of Advanced Culture Technology
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    • v.2 no.2
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    • pp.11-14
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    • 2014
  • In the smart grid, it will be possible to communicate with the consumers for the purposes of monitoring and controlling their power consumption without disturbing their business or comfort. This will bring easier administration capabilities for the utilities. On the other hand, consumers will require more advanced home automation tools which can be implemented by using advanced sensor technologies. For instance, consumers may need to adapt their consumption according to the dynamically varying electricity prices which necessitates home automation tools. This paper tries to combine neural network and nonlinear autoregressive with exogenous variable (NARX) class for next week electric load forecasting. The suitability of the proposed approach is illustrated through an application to electric load consumption data. The suggested system provides a useful and suitable tool especially for the load forecasting.

A Study on the Automatic Inspection System using Invariant Moments Algorithm with the Change of Size and Rotation (크기와 회전 변화에 불변 모멘트 알고리즘을 이용한 자동 검사 시스템에 관한 연구)

  • Lee, Yong-Joong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.37-43
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    • 2004
  • The purpose of this study is to develop a practical image inspection system that could recognize it correctly, endowing flexibility to the productive field, although the same object for work will be changed in the size and rotated. In this experiment, it selected a fighter, rotating the direction from $30^{\circ}$ to $45^{\circ}$ simultaneously while changing the size from 1/4 to 1/16, as an object inspection without using another hardware for exclusive image processing. The invariant moments, Hu has suggested, was used as feature vector moment descriptor. As a result of the experiment, the image inspection system developed from this research was operated in real-time regardless of the chance of size and rotation for the object inspection, and it maintained the correspondent rates steadily above from 94% to 96%. Accordingly, it is considered as the flexibility can be considerably endowed to the factory automation when the image inspection system developed from this research is applied to the productive field.