• Title/Summary/Keyword: automated inspection system

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Development of an Automatic Inspection System for PWM Shaft Using Machine Vision (머신비전을 이용한 PWM Shaft의 자동검사 시스템 개발)

  • Bae, Jin-Ho;Kim, Sung-Gaun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.125-130
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    • 2013
  • In this paper, in order to overcome shortcomings of manual inspection for the automotive PWM Shaft, we developed an automated inline inspection system. The automated inline inspection system consists of the work feeder unit, conveying unit, outer diameter check unit, run-out and roundness check unit, machine vision, defective separation unit and status alarm unit. We used the machine vision system for automatic inspection process and designed the inline systems for automatic feeding and selecting process. Also the repeated operation test was performed in order to verify the precision and reliability of the proposed automated inline inspection system.

An Automated Visual Inspection System for Wire Harnesses (접속케이블의 품질검사를 위한 자동시각검사 시스템)

  • Lee, Moon-Kyu;Yun, Chan-Kyun
    • IE interfaces
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    • v.9 no.1
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    • pp.63-71
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    • 1996
  • A wire harness is an assembly cables and/or wires to transmit signals between electronic assemblies in automobiles and electronic appliances. Inspection of such a wire harness is to check the sequence of assembled cabled each of which is identified by its own color. This paper presents an automated visual inspection system for wire harnesses incorporating back-propagation neural network as a color identification device. The tests performed by using real test specimens show that the inspection system works well enough.

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A Study on the development of Automated Optical Glass Inspection System (광학용 유리자동검사기 개발에 관한 연구)

  • 구마끼
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.82-87
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    • 1998
  • Laser printer, faximile and copy machine are a few examples of OA(office automation) system. In such a system, the reflecting mirror has been employed for transmitting a target image to optical device. Therefore, to develope a good quality of optical system, the quality control of optical mirror was required. In recent years, considerable efforts have been directed toward the development of automated optical glass inspection system because the inspection is eye-fatigue and monotonous job for humans to perform. In this paper, we propose a inspection system applying algorithm of image processing for detecting defects of optical glass such as pinhole, scratch. From the experiments, the proposed inspection system shows reliable results.

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Implementation of Line Scan Camera based Training Equipment for Technical Training of Automated Visual Inspection System (자동 시각 검사 시스템 기술훈련을 위한 라인스캔 카메라 기반의 실습장비 제작)

  • Ko, Jin-Seok;Mu, Xiang-Bin;Rheem, Jae-Yeol
    • Journal of Practical Engineering Education
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    • v.6 no.1
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    • pp.37-42
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    • 2014
  • The automated visual inspection system (machine vision system) for quality assurance is important factory automation equipment in the manufacturing industries, such as display, semiconductor, etc. There is a lot of demand for the machine vision engineers. However, there are no technical training courses for machine vision technologies in vocational schools, colleges and universities. In this paper, we present the implementation of line scan camera based equipment for technical training of the automated visual inspection system. The training system consists of the X-Y stage which is widely used in machine vision industries and its variable image resolution are set to $10-30{\mu}m$. Additionally, this training system can attach the industrial illumination, either the direct illuminator or coaxial illuminator, for verifying the effect of illuminations. This means that the trainee can have a practical training in various equipment conditions and the training system is similar to the automated visual inspection system in industries.

Development of Vision Inspector for Simulating Image Acquisition in Automated Optical Inspection System (Automated Optical Inspection 시스템의 이미지 획득과정을 전산모사하는 Vision Inspector 개발)

  • Jeong, Sang-Cheol;Go, Nak-Hun;Kim, Dae-Chan;Seo, Seung-Won;Choe, Tae-Il;Lee, Seung-Geol
    • Proceedings of the Optical Society of Korea Conference
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    • 2008.07a
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    • pp.403-404
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    • 2008
  • This report described the development of Vision Inspector program which can simulate numerically the image acquisition process of Machine Vision System for automatic optical inspection of any products. The program consists of an illuminator, a product to be inspected, and a camera with image sensor, and the final image obtained by ray tracing.

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Automated Visual Inspection System of PCB using CAD Information (CAD 정보를 잉용한 PCB 자동 시각 검사 시스템)

  • Park, Byung-Joon;Hahn, Kwang-Soo
    • Journal of Korea Multimedia Society
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    • v.12 no.3
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    • pp.397-408
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    • 2009
  • Image training is a very important yet difficult state for automated visual inspection using computers. Because the size of parts for the recently produced PCB (Printed Circuit Board) becomes smaller and circuit patterns gradually become more complex, a difficult and complex training process is becoming a big problem within an industry where development cycle for new products is short and various products must be inspected. This research produced a reference image by using CAD (Gerber) file which becomes a standard for PCB automatic visual inspection. Reference image from a Gerber file guarantees PCB patterns with no defects. Through system implementation and experimentation, Gerber file is used in order to propose a plan which allows an easy training process for PCB automatic visual inspection system.

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Development of improved image processing algorithms for an automated inspection system using line scan cameras (Line scan camera를 이용한 검사 시스템에서의 새로운 영상 처리 알고리즘)

  • Jang, Dong-Sik;Lee, Man-Hee;Bou, Chang-Wan
    • Journal of Institute of Control, Robotics and Systems
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    • v.3 no.4
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    • pp.406-414
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    • 1997
  • A real-time inspection system is developed using line scan cameras. Several improved algorithms are proposed for real-time detection of defects in this automated inspection system. The major improved algorithms include the preprocessing, the threshold decision, and the clustering algorithms. The preprocessing algorithms are for exact binarization and the threshold decision algorithm is for fast detection of defects in 1-D binary images. The clustering algorithm is also developed for fast classifying of the defects. The system is applied to PCBs(Printed Circuit Boards) inspection. The typical defects in PCBs are pits, dent, wrinkle, scratch, and black spots. The results show that most defects are detected and classified successfully.

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In-Line Automated Inspection System for Quality Improvement of Electronic Parts (전자부품의 품질향상을 위한 인라인 자동검사시스템)

  • Jung, Won;Chung, Yun Koo
    • Journal of Korean Society for Quality Management
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    • v.23 no.3
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    • pp.33-44
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    • 1995
  • This paper presents an automated visual inspection system for the electronic parts manufacturing process. In this system, a statistical process control (SPC) method is integrated into the automated inspection method on a real time base. It shows how the collected data can be analyzed with the SPC to provide process information. Also presented are studies of subpixel image processing technology to improve the accuracy of parts measurements, and the cumulative-sum (CUSUM) control chart for fraction defectives. An application of the developed system to connector manufacturing process as a part of computer integrated manufacturing (CIM) is presented.

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A Study on an Automated Ultrasonic Testing System for the Inspection of Pipe Welding (배관 용접부 자동 초음파 검사 시스템 연구)

  • Kim, Han-Jong;Park, Jong-Hoon
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.10a
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    • pp.520-523
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    • 2008
  • As a result of the recent development of the electro-information industry, the hardware of an automated ultrasonic testing system is getting lighter and diversified image processing techniques are applied to its software so that the possible precise totaling and detecting of the flaws are studied. This study proposes an automated ultrasonic testing system of the pipe in order to organize the optimized system, and also describes the data flow and general composition of the software for the design of the system.

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Development of Advanced Robot System for Bridge Inspection and Monitoring (교량유지관리 자동화를 위한 첨단 로봇 시스템 개발)

  • Lee, Jong-Seh;Hwang, In-Ho;Kim, Dong-Woo;Lee, Hu-Seok
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.90-95
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    • 2007
  • Conventional bridge inspection involves the physical positioning of an inspector by the hydraulic telescoping boom of a "snooper truck" thereby providing visual access to bridge components. The process is time consuming, hazardous, and may be affected by lighting conditions, Therefore, it is of great interest that an automated and/or teleoperated inspection robot be developed to replace the manual inspection procedure. This paper describes the advanced bridge inspection robot system under development and other related activities currently undergoing at the Bridge Inspection Robot Development Interface (BIRDI). BIRDI is a research consortium with its home in the Department of Civil and Environmental System Engineering at Hanyang University at Ansan. Its primary goal is to develop advanced robot systems for bridge inspection and monitoring for immediate field application and commercialization. The research program includes research areas such as advanced inspection robot and motion control system, sensing technologies for monitoring and assessment, and integrated system for bridge maintenance. The center embraces 12 institutions, which consist of 7 universities, 2 research institutes, and 3 private enterprises. Research projects are cross-disciplinary and include experts from structural engineering, mechanical engineering, electronic and control engineering. This research project will contribute to advancement of infrastructure maintenance technology, enhancement of construction industry competitiveness, and promotion of national capacity for technology innovation.

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