• Title/Summary/Keyword: atomized powder

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Difference in Filling Property between Two Types of Binder Treated Powders Made of Atomized or Reduced Iron Powder

  • Uenosono, Satoshi;Ozaki, Yukiko
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.175-176
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    • 2006
  • The filling property of the binder treated iron based powder made of atomized iron powder was compared with that of the one made of reduced iron powder. The latter one showed a better filling property than the former one, although the original reduced powder showed a worse flow rate. Changing the particle size distribution of the original atomized powder from wide to narrow like the original reduced iron powder, improved the filling property of the binder treated powder. As a result, the particle size distribution of the original iron powder was found to strongly affect the filling property of the binder treated powder.

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Fabrication and Properties of High Strength Hypereutectic Al-Si Powder by Gas Atomization Process I. Powder Production and Compressibility (가스분무 공정에 의한 고강도 과공정 Al-Si 합금 분말의 제조 및 특성 연구 I. 분말 제조 및 성형성)

  • Kim Yong-Jin;Kim Jin-Chun
    • Journal of Powder Materials
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    • v.12 no.4 s.51
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    • pp.296-302
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    • 2005
  • In order to improve mechanical properties, the hypereutectic Al-20 wt%Si based prealloy powder was prepared by gas atomization process. Microstructure and compressibility of the atomized Al-Si powder were investigated. The average powder size was decreased with increasing the atomization gas pressure. Size of primary Si particles of the as-atomized powder was about $5-8\;\mu{m}$. The as-atomized Al-Si powder such as AMB 2712 and AMB 7775 to increase compressibility and sinterability. Relative density of the mixed powder samples sintered at $600^{\circ}C$ was reached about 96% of a theoretical density.

Preparation and Characterization of Uranium Silicide Dispersion Nuclear Fuel by Centrifugal Atomization (원심분무에 의한 Uranlum filicide 분산핵연료의 제조와 특성)

  • 김창규
    • Journal of Powder Materials
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    • v.1 no.1
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    • pp.72-78
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    • 1994
  • Two kinds of $U_3Si$ powders and $U_3Si$ dispersed nuclear fuel meats have been prepared by conventional comminution process and a newly developed rotating disk atomization process. In contrast to angular shape and broad size distribution of the conventionally processed powder, the atomized powder was spherical and showed narrow size distribution. For the atomized powder, the heat treatment time for the formation of $U_3Si$ by a peritectoid reaction was reduced to about one tenth, thanks to microstructure refinement by rapid cooling of about 5$\times$104 K/s. The extruding pressure of atomized $U_3Si$ powder and Al powder mixture was lower than that of comminuted $U_3Si$ and Al powder mixture. The elongation of the atomization processed fuel meats was much higher than that of the comminution processed fuel meats and remained over 10% up to 80wt.% of $U_3Si$ powder fraction in the fuel meats. It appears therefore that the loading density of $U_3Si$ in fuel meat can be increased by using atomized $U_3Si$ powder. The atomized spherical particles were randomly distributed, while the comminuted particles with angular and longish shape were considerably aligned along the extrusion direction. Along the transverse direction of the extraction the electrical conductivity of the atomization processed fuel meats was appreciably higher than that of comminution processed fuel meats. This tendency became pronounced as $U_3Si$ content increased. Because the thermal conduction which is believed to be proportioned to the electrical conduction in the nuclear fuel meats occurs in radial direction, the atomization processed fuel can be better used in research reactors where high thermal conductivity is required.

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A study on the Porosity Characterization of U$_3$Si$_2$ Dispersion Fuel prepared with Atomized and Comminuted Powders

  • Kim, Chang-Kyu;Ko, Young-Mo;Cho, Hae-Dong;Lee, Don-Bae;Kim, Ki-Hwan;Lee, Chong-Tak;Kuk, Il-Hiun;G. L. Hofman
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.05a
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    • pp.623-629
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    • 1995
  • To investigate the effects of powder shape on U loading density of fuel meat, two kinds of fuel meats were prepared with atomized and comminuted U$_3$Si$_2$ powders by extrusion or rolling process. Extruded fuel meats with atomized spherical U$_3$Si$_2$ powder appeared to have much less porosity than those with comminuted irregular U$_3$Si$_2$ powder at higher U$_3$Si$_2$ fraction- The U$_3$Si$_2$ particles with spherical shape are less fractured in extrusion than in rolling. Most of atomized particles on the whole maintained to have spherical shapes in the extrusion. It has been shown that atomized spherical particles are expected to approach similar upper loading limits comparing with comminuted particles in rolled plates, but exceed comminuted powder loading limits in extruded rods.

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Characteristics of High Density U-Mo Alloy Powder Prepared by Centrifugal Atomization

  • Kim, Ki-Hwan;Ahn, Hyeon-Seok;Lee, Don-Bae;Park, Hee-Dae;Kim, Chang-Kyu;Baek, Kyeong-Wook
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.213-218
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    • 1996
  • Characteristics of high density U-Mo alloy powder prepared by centrifugal atomization have been examined. The results indicate that the majority of the atomized U-Mo alloy particles has a smooth surface and frequently near-perfect spheroidal shape with few satellites attached. The size distribution of atomized U-Mo alloy powder shows the mono-modal size distribution seen in ligament disintegration mechanism. All phases of atomized alloy powder below 150$\mu\textrm{m}$ irrespectively to particle size are found to be ${\gamma}$-U (cubic structure) phases with isotropic structure and not to be U$_2$Mo phase at all. The microstructure of atomized U-Mo alloy particulates has micro-crystalline structure with non-dendritic gram supersaturated with Mo element. Also the grain size of ${\gamma}$ -U tends to decrease with the decrease of the powder diameter.

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Stable In-reactor Performance of Centrifugally Atomized U-l0wt.%Mo Dispersion Fuel at Low Temperature

  • Kim, Ki-Hwan;Kwon, Hee-Jun;Park, Jong-Man;Lee, Yoon-Sang;Kim, Chang-Kyu
    • Nuclear Engineering and Technology
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    • v.33 no.4
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    • pp.365-374
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    • 2001
  • In order to examine the in-reactor performance of very-high-density dispersion fuels for high flux performance research reactors, U-l0wt.%Mo microplates containing centrifugally atomized powder were irradiated at low temperature. The U-l0wt.%Mo dispersion fuels show stable in- reactor irradiation behaviors even at high burn-up, similar to U$_3$Si$_2$ dispersion fuels. The atomized U-l0wt.%Mo fuel particles have a fine and a relatively uniform fission gas bubble size distribution. Moreover, only one of third of the area of the atomized fuel cross-sections at 70a1.% burn-up shows fission gas bubble-free zones, This appears to be the result of segregation into high Mo and low Mo.

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Effects of Hydrogen Reduction in Microstructure, Mechanical and Thermoelectric Properties of Gas Atomized n-type Bi2Te2.7 Se0.3 Material

  • Rimal, Pradip;Yoon, Sang-Min;Kim, Eun-Bin;Lee, Chul-Hee;Hong, Soon-Jik
    • Journal of Powder Materials
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    • v.23 no.2
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    • pp.126-131
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    • 2016
  • The recent rise in applications of thermoelectric materials has attracted interest in studies toward the fabrication of thermoelectric materials using mass production techniques. In this study, we successfully fabricate n-type $Bi_2Te_{2.7}Se_{0.3}$ material by a combination of mass production powder metallurgy techniques, gas atomization, and spark plasma sintering. In addition, to examine the effects of hydrogen reduction in the microstructure, the thermoelectric and mechanical properties are measured and analyzed. Here, almost 60% of the oxygen content of the powder are eliminated after hydrogen reduction for 4 h at $360^{\circ}C$. Micrographs of the powder show that the reduced powder had a comparatively clean surface and larger grain sizes than unreduced powder. The density of the consolidated bulk using as-atomized powder and reduced atomized powder exceeds 99%. The thermoelectric power factor of the sample prepared by reduction of powder is 20% better than that of the sample prepared using unreduced powder.

A Study on the Powder Structure of Rapidly Solidified HSLA Steels. (급냉응고한 HSLA강의 분말조직에 관한 연구)

  • Nam, Tae-Woon
    • Journal of Korea Foundry Society
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    • v.7 no.2
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    • pp.133-139
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    • 1987
  • The evolution of microstructures in two rapidly solidfied niobium microalloyed steels was studied. These alloys were rapidly solidified by two powder process techniques: nitrogen gas atomization and centrifugal atomization. It was found that in both powder processes, powder particles larger than $20{\mu}m$in diameter were martensitic, and that the nitrogen gas atomized particles solidified cellularly while those that were centrifugally atomized tended to solidify dendritically. Particles smaller than $1{\mu}m$ were not completely characterized because of wide variation in composition.

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Hydrogen Reduction Behavior of Oxide Scale in Water-atomized Iron Powder (수분사 Fe 분말의 산화물 및 이의 수소가스 환원거동)

  • Shin, Hea-Min;Baik, Kyeong-Ho
    • Journal of Powder Materials
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    • v.21 no.6
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    • pp.422-428
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    • 2014
  • In this study, the reduction kinetics and behaviors of oxides in the water-atomized iron powder have been evaluated as a function of temperature ranging $850-1000^{\circ}C$ in hydrogen environment, and compared to the reduction behaviors of individual iron oxides including $Fe_2O_3$, $Fe_3O_4$ and FeO. The water-atomized iron powder contained a significant amount of iron oxides, mainly $Fe_3O_4$ and FeO, which were formed as a partially-continuous surface layer and an inner inclusion. During hydrogen reduction, a significant weight loss in the iron powder occurred in the initial stage of 10 min by the reduction of surface oxides, and then further reduction underwent slowly with increasing time. A higher temperature in the hydrogen reduction promoted a high purity of iron powder, but no significant change in the reduction occurred above $950^{\circ}C$. Sequence reduction process by an alternating environment of hydrogen and inert gases effectively removed the oxide scale in the iron powder, which lowered reduction temperature and/or shortened reduction time.

Microstructures of Hot Isostatic Pressed High Speed Steels (히핑처리된 분말 고속도공구강의 미세조직에 관한 연구)

  • 이언식
    • Journal of Powder Materials
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    • v.4 no.1
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    • pp.18-25
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    • 1997
  • High speed steels with commercial compositions of 10V, Rex20, Rex25, T15, and ASP30 were gas-atomized and then consolidated by hot isostatic pressing (HIPping). The microstructures of gas-atomized powder, as-HiPped billet, and heat-treated billet have been characterized using optical microscope, scanning electron microscope and X-ray diffractometer. In the gas-atomized powders, the solidification structures of 10V and Rex25 alloys show that primary MC carbides embedded within the fine equiaxed dendrites, whereas those of Rex20, T15 and ASP30 alloys exhibited eutectic MC and/or M$_2$C carbides in the interdendritic region. The trace and dendritic morphologies of gas-atomized powder have been retained in as-HiPped billets. The microstructures of as-HiPped billets have been observed to consist of ferrite, $M_6C$ and MC carbides in other alloys with the exception of 10V alloy, which consists of ferrite and MC carbides. The hardness of heat-treated billet makes a favorable comparison with that of as-HIPped billet. This seems mainly to be due to the strengthening by the precipitation of secondary carbides and the change of matrix phase from $\alpha$-ferrite to martensite.

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