• Proceedings of the Korea Concrete Institute Conference
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• 1998.10a
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• pp.239-244
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• 1998

Fusion temperature of fly ash was determined with wasted glass wool and borax using ash fusion determinator, 0.5wt% of bentonite and water glass used as binder, 50wt% of wasted glass wool added to fly ash, fusion temperature of fly ash was 1, 156$^{\circ}C$. Pellet was prepared, and then sintered at 1, 00$0^{\circ}C$ and 1, 10$0^{\circ}C$. Water-absorption rate, specific gravity, porosity and pore structure of sintering aggregate was determined.

• Korean Journal of Environmental Agriculture
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• v.24 no.3
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• pp.232-237
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• 2005

This study was conducted to elucidate the effects of NaOH fusion treatment on Na-P1 zeolite synthesis from fly ash and to evaluate its optimal condition. NaOH fusion treatment of fly ash led to Na-P1 zeolite with shorter reaction time and higher quality compared that of simple hydrothermal method. Mixed zeolite phases of Na-P1 and hydroxy sodalite were formed by the fusion treatment below $450^{\circ}C$, whereas only Na-P1 zeolite was formed above $550^{\circ}C$. Ratio of NaOH/fly ash, reaction times, fusion temperature and solid/liquid ratio strongly affected the kind and crystallinity of the zeolite formed. The CEC of Na-P1 zeolite formed at the optimum reaction conditions of NaOH/fly ash ratio 0.9 and solid/liquid ratio $1/5.0{\sim}1/7.5$ after NaOH fusion treatment at $550^{\circ}C$ for 2 hours was about $398cmol^+kg^{-1}$ which was 40% higher than those of control products. Therefore, it is clear that NaOH fusion treatment of fly ash in open system could lead to Na-P1 zeolite with high purity.

• Journal of the Korean Applied Science and Technology
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• v.32 no.2
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• pp.240-247
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• 2015

Zeolite A was prepared from coal fly ash upon NaOH fusion treatment, followed by hydrothermal treatment. The effects of treatment conditions such as NaOH/ash ratio, fusion temperature, the amount of sodium aluminate added, hydrothermal treatment temperature and time on the type and the crystallinity of zeolites were investigated. The optimal NaOH/ash weight ratio and fusion temperature to produce high crystalline zeolite A were 1.2 and $550^{\circ}C$, respectively. The dissolution of $Si^{4+}$ and $Al^{3+}$ from the fused fly ash was not affected by stirring time. The type of synthetic zeolites was found to be dependent on the amount of sodium aluminate added. The low amount of sodium aluminate favored zeolite X, while a single phase zeolite A was produced by increasing the amount sodium aluminate. Zeolite A was transformed into hydroxysodalite with increasing hydrothermal treatment time and temperature. A high crystalline zeolite A could be obtained by decreasing the temperature increasing time up to the reaction temperature.

• Journal of Environmental Science International
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• v.28 no.6
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• pp.553-559
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• 2019

In this study, zeolitic materials at $Na_2CO_3/CFA$ ratio of 0.6 - 1.8 were synthesized from coal fly ash from a thermal power plant using a fusion/hydrothermal method. The zeolitic materials were found to have cubic crystals structure and X-ray diffraction (XRD) peaks of Na-A zeolite by XRD and SEM analysis. When the zeolitic materials were synthesized from the coal fly ash, the XRD peaks of the zeolitic materials at $Na_2CO_3/CFA$ ratios of 0.9-1.8 had the same location as the XRD peaks of commercial Na-A zeolite. The XRD peaks of the Na-A zeolite ($Na_{12}Al_{12}Si_{12}O_{48}27.4H_2O$) were confirmed in the $2{\theta}$ in the range of 7.18-34.18. However, it was also confirmed that peaks of $CaCO_3$, an impurity inhibiting synthesis of Na-A zeolite from CaO and $Na_2CO_3$ in the coal fly ash, occurred in the XRD peaks of the zeolitic materials at $Na_2CO_3/CFA$ ratio of 1.5-1.8. The crystallinities of the zeolitic materials tended to increase gradually within the $Na_2CO_3/CFA$ ratio range of 0.6-1.8.

• Applied Chemistry for Engineering
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• v.8 no.6
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• pp.985-993
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• 1997

The effects of CaO and MgO fluxes on the fusibility of fly-ashes were investigated for two different fly-ashes. A fusion temperature of mixtures of selected fly-ashes and fluxes were measured by the ASTM test method(D1857) and the differential thermal analysis. IDT of these samples added CaO and MgO as a fluxing agent dropped in the range of 114 to $294^{\circ}C$ and 80 to $224^{\circ}C$, respectively. Compared with ash fusion temperature to Base/Acid ratio, the lowest ash fusion temperature were measured in the range of 0.7 to 0.8 for CaO-fly ash mixtures and 0.3 to 0.4 for MgO-fly ash mixtures. As a result, MgO in small addition acted as a more effective flux than CaO. A conventional Base/Acid ratio and liquidus point of ternary diagram did not show a good correlation with ash fusion temperature for these samples. In pure fusion temperature of fly ash-mixtures, DTA was better method than ASTM test method.

• Analytical Science and Technology
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• v.5 no.4
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• pp.433-441
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• 1992

Chemical composition and fusibility of coal ash were measured for 23 Korean anthracite coals. The relationship between chemical properties and fusion temperature of coal ash was investigated. The slagging and fouling in firing the pulverized coal for boiler was assessed for the coal samples. It was found that most ashes contained more than 80% of $SiO_2$ and $Al_2O_3$ whereas less than 1% of $Na_2O$. And also fusion temperature of ashes occured relatively higher for Korean coals. Therefore it can be predictable that the slagging and fouling formation has a little problem in a pulverized coal firing system. A base/acid ratio did show a good correlation with fusion temperature for these coal ashes.

• 한국연소학회:학술대회논문집
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• 2012.11a
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• pp.107-109
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• 2012

In Korean coal power plants, rising coal prices have recently led to the rapid utilization of low lank coals such as sub-bituminous coal with low calorific values and low ash fusion temperatures. Using these coals beyond the design range has resulted in important issues including slagging and fouling, which cause negative effects in boiler performances and unstable operations. The purpose of this study is to observe slagging and fouling characteristics resulted from burning various ranks of pulverized coals. We have tested 3 different coals: FLAME(bituminous), KCH(sub-bituminous) and MOOLARBEN(bituminous)coals in the pilot system $50kW_{th}$ scale. A stainless steel tube with preheated air inside was installed in the downstream in order to simulate water wall. Collected ash on the probe and the slag inside the furnace near burner were analyzed by SEM (scanning electron microscopy) to verify the formation degree, surface features and color changes of the pasty ash particles. Induced coupled plasma and energy dispersive X-ray spectroscopy were also performed to figure out the chemical characteristics of collected samples. As a result, KCH was observed that more slag was developed inside the walls of the furnace and on the probe than the other two kinds of coals, as shown in the calculate slagging and fouling indices as well.

• Journal of Korean Society of Environmental Engineers
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• v.33 no.5
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• pp.301-306
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• 2011

In this study, zeolite was synthesized by hydrothermal, fusion, and fusion/hydrothermal methods with fly ash, coal fly ash, and a waste catalyst discharged from thermal power plants and incinerator in Ulsan area. Coal fly ashes (CFAs) and a waste catalyst containing amounts of $SiO_2$ and $Al_2O_3$ ranging from 60.29 to 89.62 wt%. CFAs were mainly composed of quartz and mullite which were assayed by a XRD pattern. Zeolite could be synthesized by CFAs and the waste catalyst when all methods were used. Na-A zeolite (Z-C1, Z-C2, and Z-W5) are mainly synthesized by the fusion method from CFAs and the waste catalyst. Z-C1 and Z-C2 formed by-products, calcite peaks, which is caused by the content of CaO in CFAs and the addition of $Na_2CO_3$ for a synthetic process.

• Advances in materials Research
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• v.5 no.3
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• pp.171-179
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• 2016

Fusion and characterization of bisphenol-A diglycidyl ether based thermosetting polymer mortars containing an epoxy resin, Fly ash and Rock sand are presented here for the Experimental study. The specimens have been prepared by means of an innovative process, in mild conditions, of commercial epoxy resin, Fly ash and Rock sand based paste. In this way, thermosetting based hybrid mortars characterized by a different content of normalized Fly ash and Rock sand by a homogeneous dispersion of the resin have been obtained. Once hardened, these new composite materials show improved compressive strength and toughness in respect to both the Fly ash and the Rock sand pastes since the Resin provides a more cohesive microstructure, with a reduced amount of micro cracks. The micro structural characterization allows pointing out the presence of an Interfacial Transition Zone similar to that observed in cement based mortars. A correlation between micro-structural features and mechanical properties of the mortar has also been studied.

• Korean Chemical Engineering Research
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• v.52 no.2
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• pp.233-239
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• 2014

The slagging which generated from ash deposition on furnace wall and tube in boiler reduces the heat transfer efficiency and damages to safety of boiler. The slag flow behavior in boiler is affected by melting temperature which is related to ash compositions. In this study, the behavior of slag is researched by using ash fusibility test, called TMA (Thermo-Mechanical Analysis). The technique measures the percentage shrinkage as the function of temperature, T25%, T50%, T75%, T90%. These temperatures indicate different stages of melting. Then, the effect of ash chemical compositions measured from XRF (X-ray Fluorescence Spectrometer) to ash fusion temperatures is discussed. Among the chemical compositions, refractory and fluxing influence on ash fusibility is described. High levels of refractory component and limited amount of fluxing components ($Fe_2O_3$, $K_2O$, CaO) increase overall melting temperatures. High $SiO_2/Al_2O_3$ ratio decrease high melting temperatures (T75%, T90%). Meanwhile, the presence of reasonable levels of fluxing components reduces overall melting temperature. A presence of fluxing component such as $K_2O$ and CaO is found to decrease the T25% values significantly. From this research, it is possible to make a reasonable explanation and prediction of ash fusion characteristic from analysis of TMA results and ash chemical compositions.