• Journal of Welding and Joining
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• v.35 no.1
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• pp.43-48
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• 2017

Pulse TIG (Tungsten Inert Gas) welding is often considered the most difficult of all the welding processes commonly used in industry. Because the welder must maintain a short arc length, great care and skill are required to prevent contact between the electrode and the workpiece. Pulse TIG welding is most commonly used to weld thin sections of stainless steel, non-ferrous metals such as aluminum, magnesium and copper alloys. It is significantly slower than most other welding techniques and comparatively more complex and difficult to master as it requires greater welder dexterity than MIG or stick welding. The problems associated with manual TIG welding includes undercutting, tungsten inclusions, porosity, Heat affected zone cracks and also the adverse effect on health of welding gun operator due to amount of tungsten fumes produced during the welding process. This brings the necessity of automation. Hence, In this paper an attempt has been made to build a customerized setup of Pulse TIG welding based on through review of Pulse TIG welding parameters. The cost associated for making automated TIG is found to be low as compared to SPM (Special Purpose machines) available in the market.

• Journal of the Institute of Electronics Engineers of Korea SC
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• v.45 no.4
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• pp.60-67
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• 2008

This paper presents a new full-bridge soft switching PWM DC-DC converter circuit topology that adding two switcher, two lossless snubber quasi-resonance capacity, two diode to power source for general welding machine. This half bridge soft switching Is low voltage hight current output that first coil current is smaller than second coil current in high frequency transformer can be obtained with decreasing path loss in conventional DC bus line switcher. As it operate ZCS/ZVS in full range, high frequency, high efficiency and high output are implemented at low voltage and high DC current switching power supplies. All of this items are got from simulation and the result of experiment. If make up for the weak points of this proposed circuit, it will be used more easily for next generation TIG, MIG and MAG type of arc-welding machine.

• Proceedings of the KIEE Conference
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• 1999.07f
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• pp.2512-2514
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• 1999

A new zero voltage and zero current switching(ZVZCS) full bridge DC-DC converter with transformer isolation is proposed for arc welding machines. The proposed DC-DC converter uses an auxiliary transformer to obtain ZCS for leading leg, which provides load current control capability even in short circuit condition. The auxiliary circuit also operates in ZVZCS mode. The power rating of the auxiliary transformer is about 10% of the main transformer. The operation is verified by experiments for 12[KW] prototype.

• Journal of Welding and Joining
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• v.17 no.5
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• pp.61-68
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• 1999

For the last two decades, waveform control techniques have been successively developed and applied for the inverter welding machines resulting in the substantial reduction of spatter generated in CO₂ welding. One of the constituents commonly involved in those techniques is to delay the instant of current increase to some extent after the initiation of short-circuiting. Although this technique has been known to be quite effective in reducing the spatter generation through the suppression of is instantaneous short circuiting, the delay time necessary for minimum spatter has not been clearly understood. In this study, the control system for varying the delay time was constructed so that the spatter generation rates could be measured over a wide range of delay time, 0.29-2.0 msec. As a result of this study, it was demonstrated that spatter generation rate(SGR) sharply decreased at delay time of 0.6 msec and longer accompanied with the change in characteristics of short circuit mode from the instantaneous short-circuiting(ISC) dominant to normal short-circuiting(NSC) dominant. Another feature that have been found in current waveform of over 0.6msec was the creation of current pulse right after the arc reignition stage. Because of this current pulses weld pool oscillated in wave-like fashion and it looks like to play an important role in developing short circuiting between electrode and weld pool.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.22 no.6
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• pp.26-33
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• 2008

This paper presents a new full-bridge soft switching PWM DC-DC converter circuit topology that adding one switcher, one lossless snubber quasi-resonance capacity to power source for general welding machine This full-bridge soft switching DC-DC convoter· topology can applicable 600[V] switching device (IGBT)incase of AC 400[V] common power source because the voltage of active switcher is 1/2 of DC bus line voltage. And low voltage hight current out)ut that first coil current is smaller than second coil current in high frequency transformer can be obtained with decreasing path loss in conventional DC bus line switcher. As it operate ZCS/ZVS in full range, high frequency, high efficiency and high output are implemented at low voltage and high DC current switching power supplies. All of this items are got from simulation and the result of experiment. If make up for the weak points of this proposed circuit, it will be used more easily for next generation TIG, MIG and MAG type of arc-welding machine.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.60 no.11
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• pp.2017-2020
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• 2011

Flicker, which is also known as voltage fluctuation, is an electromagnetic phenomenon generated by large scale nonlinear loads, such as arc furnaces and welding machines. Since a severe and continuous flicker can cause to some damages to electrically sensitive loads as well as human's visual irritations, it needs to be appropriately managed by being accurately measured, quantified and assessed. In Korea, an equivalent 10-Hz flicker index, shortly ${\Delta}V10$, is used to determine the permission limit of flicker. This paper presents an efficient calculation of the flicker index by using a half-cycle sliding window and a recursive method, showing a concrete calculating procedure of ${\Delta}V10$ from the viewpoint of signal processing.