• 제목/요약/키워드: arc melting

검색결과 238건 처리시간 0.026초

Numerical Analysis of Magnetic Flux Density Distribution by an Openable Magnetic Flux Generator for MIAB Welding (MIVB 용접용 개폐형 자속발생기에 의한 자원밀도분포의 수치해석)

  • Ku Jin-Mo;Kim Jae-Woong
    • Journal of Welding and Joining
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    • 제22권6호
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    • pp.50-56
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    • 2004
  • MlAB(magnetically impelled arc butt) welding is a sort of pressure welding method by melting two pipe sections with high speed rotating arc and upsetting two pipes in the axial direction. The electro-magnetic force, the driving force of the arc rotation, is generated by interaction of arc current and magnetic field induced from the magnetic flux generator in the welding system. In this study, an openable coil system for the generation of magnetic flux and a 3-dimensional numerical model for analyzing the electro-magnetic field were proposed. Through the fundamental numerical analyses, a magnetic concentrator was adopted for smoothing the magnetic flux density distribution in the circumferential direction. And then a series of numerical analysis were performed for investigating the effect of system parameters on the magnetic flux density distribution in the interested welding area.. Numerical quantitative analyses showed that magnetic flux density distribution generated from the proposed coil system is mainly dependent on the exciting current in the coil and the position of coil or concentrator from the pipe outer surface. And the gap between pipe ends and arc current are also considered as important factors on arc rotating behavior.

Porosity Reduction during Gas Tungsten Arc-Gas Metal Arc Hybrid Welding of Zinc Coated Steel Sheets (I) - Effect of Preceding Gas Tungsten Arc (GTA-GMA 하이브리드공정에 따른 자동차용 아연도금강판의 용접부 기공감소 (I) - 선행 GTA의 영향)

  • Kang, Minjung;Ahn, Young-Nam;Kim, Cheolhee
    • Journal of Welding and Joining
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    • 제34권4호
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    • pp.40-47
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    • 2016
  • The Zn coating on automotive galvanized steel sheets can improve corrosion resistance. However, the boiling temperature of Zn is lower than the melting temperature of steel and it causes well-known spatter and porosity problem. One of most prominent solutions is a pretreatment of Zn coating by an additional welding arc prior to the main welding process. In this research, GTA and GMA are selected as heat sources for pretreatment and main welding processes, respectively. The authors suggested three possible mechanisms to reduce weld defects by the GTA pretreatment: (1) Formation of gap between the sheets; (2) Evaporation of Zn layer; (3) Oxidation of Zn layer. Among them, Zn Oxidation is the most important mechanism to reduce weld defects in the GTA-GMA hybrid process.

Improvement of Welding Performance of MIG Arc Welding using Superposition Ac Pulse (MIG 아크용접에서의 교류중첩펄스를 이용한 용접성능향상)

  • Kim, Tae-Jin
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • 제22권10호
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    • pp.141-149
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    • 2008
  • Because aluminum has a lighter weight and higher strength than iron, it is frequently used in the transportation industry for the purpose of reducing the weight of a chassis, and thereby increasing fuel efficiency. However, there are some difficulties with arc welding aluminum due to its lower melting point, high thermal conductivity and oxidation coating on its surface. This study proposed using superposition ac pulse MIG arc welding, which has been improved from the pulse waveform of conventional MIG welding. A MIG arc welding power source was developed to test the effectiveness of this method.

Characteristics of Pre-Post Contacts of DC Consent-Plug (직류용 콘센트-플러그의 초기-후기접점 특성)

  • Na, Jaeho;Wang, Yongpeel;Kim, Hyosung
    • The Transactions of the Korean Institute of Power Electronics
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    • 제21권4호
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    • pp.290-295
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    • 2016
  • Socket-outlets and plugs are essential devices that supply electric power into user appliances. During plug-out operation of an engaged plug from the socket-outlet, the consistent arc between the plug and the socket-outlet could develop into heavy fires in DC systems but only a small spark in AC systems. This paper proposes a pre-/post-electrode method to prevent plugs and socket-outlets from melting by sustaining arc energy. To implement the proposed pre-/post-electrodes, an experimental plug is manufactured with two electrodes, in which a post resistance Rs is connected in between. This paper investigates the function of the post resistance Rs, in which the best value of the post resistance Rs is obtained through simulation and experiment.

Cogging of premium-quality Alloy 718 (고청정 Alloy718 잉고트 Cogging)

  • 박노광;염종택;임정숙;최상욱
    • Journal of the Korea Institute of Military Science and Technology
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    • 제6권4호
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    • pp.159-166
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    • 2003
  • Microstructures and mechanical properties of VIM/VAR/VAR-processed Ni-based Alloy718 ingot were investigated. Vacuum arc remelting(VAR) results in chill grain zone, columnar grain zone, and equi-axed grain zone in the ingot due to the difference in local solidification processes. Different grain structures of the remelting ingot result in the different hot workability for the given cogging conditions. Experimental results on microstructural inhomogeniety and material flow behavior under billet cogging conditions were presented, and their potential effects on the billet cogging process are discussed.

The Effects of Welding Parameters on Quality in Lap Joint Fillet Welds of Thin Plate by Plasma Welding (Plasma 용접에 의한 박판 겹치기 이음 필릿 용접부의 품질에 미치는 용접 변수의 영향)

  • Park, Kun-Gi;Yang, Jong-Soo;Cho, Sang-Myung;Yoon, Hun-Sung
    • Special Issue of the Society of Naval Architects of Korea
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    • 대한조선학회 2006년도 특별논문집
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    • pp.122-127
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    • 2006
  • In case of lap joint fillet welds of thin plate, the example which is applicable to Plasma Welding increases substituting for the exiting TIG Welding but the quality of Plasma arc welding has a special feature influenced sensitively by the condition of welding caused by controlling the various parts of welding torch. This research is purposed to improve lap joint fillet welds of thin plate in high quality and attain the high productivity and it is examined that how the change of electrode tip angle and Setback has an effect on the quality of welding and it is investigated how the change of Setback and Standoff has an effect on Melting efficiency using Response Surface Analysis.

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Surface Reaction between Phosphate bonded $SiO_2$ Investment and Ti-Zr-(Cu) based Alloys for Dental castings (인산염계 $SiO_2$ 주형재와 치과주조용 Ti-Zr-(Cu)계 합금의 계면반응)

  • Joo, Kyu-Ji
    • Journal of Technologic Dentistry
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    • 제27권1호
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    • pp.57-63
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    • 2005
  • Experimental Ti-13%Zr and Ti-13%Zr-5%Cu alloys were made in an argon-arc melting furnace. The grade 2 CP Ti was used to control. To investigate the surface reaction layers produced by the reaction with mold materials and the influence of the reaction layers on the hardness of castings, A phosphate bonded $SiO_2$ base investment was used as mold material, and microstructure observation and hardness test were performed. The surface reaction layers of Ti-13%Zr and Ti-13%Zr-5%Cu alloys were thinner than that of CP Ti had a clearly multiple structure. A difference of the hardness between surface and inner of the Ti-13%Zr and Ti-13%Zr-5%Cu alloys became less than that of CP Ti. From the results, it was found that the Ti-Zr-(Cu) based alloys were possible to cast with $SiO_2$ base investment without the great changes of mechanical properties of the castings.

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