• Title/Summary/Keyword: arc melting

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The Effects of the Arc Pressure Variation on the Penetration by the filler Wire Feed Rate in Pulsed TIG Welding (펄스 TIG용접에서 필러 와이어 송급속도에 따른 아크압력 변동이 용입에 미치는 영향)

  • 조상명;김진우
    • Journal of Welding and Joining
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    • v.22 no.1
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    • pp.71-76
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    • 2004
  • In the standpoint of the arc pressure, the effects of the filler wire feed rate on the penetration was investigated in this study. The pure Ar gas was used as a shield gas and the parameters investigated were the welding current and the filler wire feed rate. By making the experiment on the arc pressure, we could know that the arc pressure was fluctuated as the depth-into-arc of the tungsten rod. Instead of the filler wire, the tungsten rod was supplied into the molten pool to make this experiment. Because the filler wire melted in arc and then we couldn't measure the arc pressure. So, the tungsten rod - the highest melting point - was used. According to the depth-into-arc of the tungsten rod, the arc pressure could be measured by using the manometer. It was proved that the arc pressure got higher as the wire feed rate was slow. It is reported the arc pressure is proportion to welding voltage and the square of welding current. But, in the filler wire TIG welding, we could blow that arc pressure was fluctuated as the depth-into-arc of filler wire was changed. We could measure the arc pressure by the variation of the filler wire feed rate and could verify that it affected bead shape and penetration.

Low & Intermediate Level Radioactive Waste Vitrification Using Plasma Arc Melting Technology

  • Min Byeong-Yeon
    • Nuclear Engineering and Technology
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    • v.35 no.5
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    • pp.482-496
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    • 2003
  • effectiveness of the PAM graphite-electrode technology for the treatment of many types of low-level radioactive waste including : combustible material, solidified resins in cement, inorganic materials, steel, glass, and solidified boric acid cement. The objectives of PAM-200 evaluation were to verify that 1) the facility meets air emission regulations, 2) the facility can be safely operated when processing hazardous and radioactive materials and 3) satisfactory final waste forms can be produced. Results, derived from KAERI's(Korea Atomic Energy Research Institute) analyses for samples of vitrified product, scrubbing solution and offgas collected during test period, show that PAM-200 can treat radioactive wastes as well as hazardous wastes with toxic constituents and radionuclides contained in the offgas exiting from the stack to the environment controlled to be far lower than the limit regulated by air conservation law and atomic law.

Anodic Polarization Characteristics in Ti-20%Zr(-5%Cr) Alloys for Dental Castings (치과주조용 Ti-20%Zr(-5%Cr)합금의 양극분극특성)

  • Jung, Jong-Hyun;Han, Sok-Yoon
    • Journal of Technologic Dentistry
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    • v.26 no.1
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    • pp.41-48
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    • 2004
  • Ti-20%Zr(-5%Cr) alloys not containing harmful Al and V were newly designed in order to reveal their possibility for dental casting and melted in an arc melting and casting furnace under Ar atmosphere. The corrosion resistance was studied by anodic polarization test. From the observation of anodic polarization behavior, it was found that the corrosion resistance was markedly increased by the addition of Cr. The corrosion resistance of Ti-20%Zr-5%Cr alloy was superior to that in Ti-6%Al-4%V alloy but almost similar to that in CP Ti using in market place today.

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The Effect of Rapid Solidification Process on the Oxidation Behavior of Fe-Cr-Al Alloys at Elevated Temperature (Fe-Cr-Al 합금의 급속응고가 고온산화거동에 미치는 영향)

  • 문병기;김재철;김길무
    • Journal of the Korean institute of surface engineering
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    • v.29 no.1
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    • pp.36-44
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    • 1996
  • Fe-Cr-Al and Fe-Cr-Al-Hf alloys prepared either by arc melting or by single roll casting(melt spinning) were exposed to air isothermally at 900~$1100^{\circ}C$. Whisker-like alumina was observed on the surface of the specimens when oxidized at $900^{\circ}C$, but convoluted alumina above $1000^{\circ}C$. All the Hf-free specimens and Hf-added specimens produced by single roll casting formed only external scale mainly composed of $Al_2O_3$ after oxidation at 900~$1100^{\circ}C$ for 100 hours, but Hf-added specimen produced by arc melting formed Hf-rich internal oxides below the thin external $Al_2O_3$ scale except at $900^{\circ}C$. Most of the rapidly solidified Fe-Cr-Al alloys showed smaller weight gains than conventionally casted ones besides Hf-added one oxidized at $1100^{\circ}C$.

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Thermoelectric Properties of Vacuum Hot-pressed $Ba_8Al_{16}Si_{30}$ Clathlate

  • Lee, Joo-Ho;Lee, Jung-Il;Kim, Young-Ho;Kim, Il-Ho;Jang, Kyung-Wook;Ur, Soon-Chul
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1198-1199
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    • 2006
  • Type I clathrate $Ba_8Al_{16}Si_{30}$ was produced by arc melting and hot pressing and thermoelectric properties were investigated. Negative Seebeck coefficient at all temperatures measured, which means that the majority carriers are electrons. Electrical conductivity decreased by increasing temperature and thermal conductivity was 0.012 W/cmK at room temperature and dimensionless thermoelectric figure of merit (ZT) was 0.01 at 873K.

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ANODE HEATING AND MELTING IN THE ARGON GTA

  • Terasaki, Hidenori;Tanaka, Manabu;Fujii, Hidetoshi;Ushio, Masao
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.746-751
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    • 2002
  • In order to make clear the physical relation among the arc plasma, the anode heat transfer and the weld penetration, the results of experimental measurements of temperatures of arc plasma, the distributions of heat input and current on the anode and the weld penetration were presented The experimental results showed that the electron temperature above the anode and current and heat input density on the anode was dominated by the position of the cathode. Furthermore, it was showed that electron temperature of arc plasma was dominated by the cathode shape. These results were related with the results of the welded penetration measurements. As a result, it was showed that the electron temperature above the anode and current density distribution on the anode decided the heat input density distribution on the anode and that the heat input density on the anode remarkably dominated the size of the weld penetration in argon GTA welding process. Furthermore, it was suggested that the cathode played the important role in the determination of the weld penetration in argon GTA welding process.

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Hot Wire Laser Welding of Multilayer for Narrow Gap - Analysis of Wire Melting/Transfer and Arc Formation Phenomenon by High Speed Imaging - (내로우 갭 적용을 위한 핫와이어 송급 레이저용접 - 고속촬영을 통한 와이어 용융/이행 현상과 아크 포메이션 분석 -)

  • Kim, Kyounghak;Bang, Hansur;Bang, Heeseon;Kaplan, Alexander F.H.;Nasstrom, Jonas;Frostevarg, Jan
    • Journal of Welding and Joining
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    • v.34 no.5
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    • pp.26-32
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    • 2016
  • In this study, Hot-wire laser welding (HWLW) without keyhole which deposits filler material by feeding hot wire into the process zone has been performed to increase process performance. From the analysis of High Speed Imaging (HSI), for higher voltage, the process is prone to arc formation and drop transfer, which is disagreeable transfer mode. It is necessary that arc formation and drop (globular) transfer should be avoided by lower voltage. Therefore, continuous wire melting and transfer mode is preferred when adopting this process. The HWLW technique has high potential in terms of performance, precision, robustness and controllability for thick section of narrow gap.

Hardness and Microstructures of Ti-Zr-(Cu) based Alloys for Dental Castings (치과주조용 Ti-Zr-(Cu)계 합금의 경도 및 미세조직)

  • Joo, Kyu-Ji
    • Journal of Technologic Dentistry
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    • v.27 no.1
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    • pp.65-71
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    • 2005
  • Experimental Ti-13%Zr and Ti-13%Zr-5%Cu alloys were made in an argon-arc melting furnace. The grade 2 CP Ti was used to control. The alloys were cast into phosphate bonded $SiO_2$ investment molds using an argon-arc casting machine, and The hardness and microstructures of the castings were investigated in order to reveal their possible use for new dental casting materials and to collect useful data for alloy design. The hardness of the Ti-13%Zr-5%Cu alloy(379Hv) became higher than that of Ti-13%Zr(317Hv) alloy, and the hardness of this alloys became higher than that of CP Ti(247Hv). Increasing in the hardness of the Ti-13%Zr-5%Cu alloy was considered to be solid solution hardening as the Ti-Zr system shows a completely solid solution for both high temperature $\beta$phase and low temperature $\alpha$ phase and also the inclusion of the eutectoid structure($\alpha Ti+Ti_{2}Cu$). No martensitic structures are observed in the specimen made of CP Ti, but Ti-13%Zr and Ti-13%Zr-5%Cu alloys show a kind of martensitic structure. Ti-13%Zr-5%Cu shows the finest microstructure. From these results, it was concluded that new alloys for dental casting materials should be designed as Ti-Zr-Cu based alloys.

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Analysis of large welded structures by using an automatic mesh generation (자동 요소 생성법을 이용한 대형 용접구조물의 해석)

  • 양영수;이세환
    • Journal of Welding and Joining
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    • v.16 no.1
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    • pp.98-105
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    • 1998
  • The accuracy of the finite element method depends upon the mesh that is used in the analysis. The temperature around the arc is higher than the melting point of the materials, and it drops sharply in the regions just away from the arc. This requires an extremely fine mesh in the confined high temperature region to predict the temperature accurately in that region. But the computational time increases with the fineness of mesh. Since fine mesh is required only around the arc source, adaptivity of the input mesh according to the position of the arc source is efficient. The remeshing technique gives a fine mesh in the high temperature region around the arc and a coarse mesh in other region at any time step. With this it is possible to achieve desired accuracy with less computation time. In this study a transient adaptive mesh, remeshing technique, is developed and calculated temperature for a sample problem.

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