• Title/Summary/Keyword: arc furnace

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A study on corrosion resistance of Ti-Nb alloys by Nb contents (Nb 함량에 따른 Ti-Nb계 합금의 내식성에 대한 연구)

  • Park, Geun-Hyeung
    • Journal of Technologic Dentistry
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    • v.28 no.1
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    • pp.61-66
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    • 2006
  • Titanium alloys have been used for dental materials due to it's very good biocompatibility. Ti-6Al-4V alloy instead of pure titanium is being widely used as biomaterials has some characteristics such as high fatigue strength, tensile strength and corrosion resistance. But it has been reported recently that the vanadium element expresses cytotoxicity and carcinogenicity and the aluminium element is related with dementia of Alzheimer type and neurotoxicity. The Ti-Nb alloys has designed and examined corrosion resistance. Ti-3wt.%Nb($\alpha$type), Ti-20wt.%Nb(${\alpha}+{\beta}$type) and Ti-40wt.%Nb($\beta$type) alloys were melted by vacuum arc furnace. The corrosion resistance of Ti alloys was evaluated by potentiodynamic polarization test in the solution of 0.9% NaCl and 5% HCl. The results can be summarized as follows: 1) For the corrosion test in the solution of 0.9% NaCl and 5% HCl, the corrosion behaviour of Ti-Nb alloys was similar to ASTM grade 2 CP Ti. 2) The corrosion resistance of Ti-20Nb alloy was better than that of CP-Ti, Ti-3Nb, Ti-40Nb alloy in 0.9% NaCl and 5% HCl, solutions.

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A study on cytotoxicity of Ti-Nb alloys (Ti-Nb계 합금의 세포독성에 관한 연구)

  • Park, Hyo-Byeong
    • Journal of Technologic Dentistry
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    • v.25 no.1
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    • pp.89-94
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    • 2003
  • The use of titanium alloys as biomaterials is increasing due to their superior biocompatibility and enhanced corrosion resistance compared to conventional stainless steels and cobalt-based alloys. Ti-6Al-4V ($\alpha+\beta$type) alloy instead of pure titanium ($\alpha$type) is being widely used as biomaterials has some characteristics such as high fatigue strength, tensile strength and corrosion resistance. It also has similar characteristics to Ti in inducing bony ingrowth. But it has been reported recently that the vanadium element expresses cytotoxicity and carcinogenicity and the aluminium element is related with dementia of Alzheimer type and neurotoxicity. In order to overcome their detrimental effects, $\beta$-phase stabilizer Nb was chosen in the present study. CP-Ti(ASTM grade 2), Ti-3wt.%Nb($\alpha$type), Ti-20wt.%Nb ($\alpha+\beta$type) and Ti-40 wt.%Nb($\beta$type) alloys were melted by vacuum arc furnace. Biocompatibility of Ti-Nb alloys was evaluated by cytotoxicity test. The results can be summarized as follows: 1. For the cytotoxicity test, Ti-Nb alloys showed excellent biocompatibility compared to CP-Ti(ASTM grade 2), 316L STS and Co-Cr alloys.

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Corrosion Behavior of Ti-Pd System Alloys by Microstructural changes (Ti-Pd계 합금의 미세조직변화에 따른 부식거동)

  • Cha, Sung-Soo;Kwak, Dong-Ju;Nam, Sang-Yong
    • Journal of Technologic Dentistry
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    • v.30 no.2
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    • pp.9-16
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    • 2008
  • The surface microstructural changes, mechanical properties and corrosion resistance of Ti-Pd alloys for dental biomaterials have been investigated. Ti, Ti-Pd alloys were melted in arc furnace and the corrosion resistance of Ti-Pd alloys was evaluated by anodic polarization test. The surface microstructural changes and mechanical properties of Ti-Pd alloys were analysed by scanning electron microscope and Vickers micro-hardness tester. The vickers hardnees of pure Ti improved by addition of Pd but Ti-25Pd alloy showed decreasing compared with Ti-15Pd. And anodic polarization and potentiostatic test were conducted in 5% HCl to quantify the resistance to corrosion with the addition of Pd, There was no significant difference in corrosion resistance between pure Ti, Ti-5Pd and Ti-15Pd alloy. However, Ti-25Pd alloy showed decreasing compared with pure Ti in corrosion resistance. From these results, it was concluded that newly formulated Ti-15Pd experimental alloy have adequate hardness and high corrosion resistance, and this alloy is promising candidate for a successful dental casting alloy.

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Comparative Simulation of flicker Mitigating Efficiencies of Various Compensating Devices using Matlab/Simulink (Matlab/Simulink를 이용한 무효전력 보상장치의 플리커 저감 효과 연구)

  • Jung, Jae-Ahn;Cho, Soo-Hwan;Jang, Gil-Soo;Kang, Moon-Ho
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.83-84
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    • 2008
  • Voltage fluctuation, also known as flicker, is a power quality problem caused by nonlinear loads like electric arc furnace. Since it is interpreted as a variation of the supplied electrical energy, it causes the residential customers to feel much annoyed visually through the lamps. Due to the statistical nature of IEC (International Electrotechnical Commission) short-term flicker severity index, Pst, it is not feasible to pre-evaluate the flicker level using the transient power system simulators such as Sim Power System in Matlab/Simulink. So this paper presents not only how to design the Matlab/Simulink IEC flickermeter to yield the Pst value, which considering electric distribution environments of South Korea, but also how to mitigate the voltage flicker at the Point of Common Coupling (PCC). In order to achieve this, the flicker mitigation efficiencies of various compensating devices, such as Static Var Compensator (SVC), STATCOM will be applied and compared. The simulated result demonstrates which compensating equipment is the most efficient method to mitigate the flicker phenomenon.

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A Study on Corrosion Resistance and Mechanical Properties of Ti-15Sn System Alloys for Medical Implants (생체용 Ti-15Sn계 합금의 내식성 및 기계적 성질에 관한 연구)

  • Lee, Doh-Jae;Kim, Dae-Hwan;Park, Hyo-Byeong;Lee, Kyung-Ku
    • Journal of Korea Foundry Society
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    • v.20 no.3
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    • pp.208-215
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    • 2000
  • The mechanical properties and corrosion resistance of Ti alloys for medical implants have been investigated. Ti, Ti-15Sn-4Nb and Ti-15Sn-4Nb-2Zr alloys were melted in arc furnace and the corrosion resistance of Ti alloys was evaluated by anodic polarization test. The microstructure and mechanical properties of Ti alloys were analysed by optical microscope, hardness and tensile tester. The tensile strength of the pure-Ti improved by addition of Sn and Nb and Ti-15Sn-4Nb alloy showed better Rockwell hardness compared with pure Ti. However, there was no significant difference in corrosion resistance between thoseTi-alloys made of Pure-Ti and Ti-15Sn-4Nb alloy. The passive films on the Ti-15Sn-4Nb alloy in air atmosphere consisted of $TiO_2$, SnO and NbO as demonstrated by X-ray photoelectron spectroscopy(XPS)

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Production of solar grade silicon by using metallurgical refinement (야금학적 정련 통합 공정을 이용한 태양전지용 실리콘 제조 기술)

  • Jang, Eunsu;Park, Dongho;Moon, Byung Moon;Min, Dong Jun;Yu, Tae U
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.54.2-54.2
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    • 2011
  • 야금학적 정련 공정 중 슬래그 처리, 일방향 응고, 플라즈마-전자기유도용해 공정을 적용한 태양전지용 실리콘 제조 기술에 관한 연구를 수행하였다. 원소재인 금속급 실리콘을 제조하기 위해원재료로 규석, 코크스(Cokes), 숯, 그리고 우드칩(Wood chip)을 사용하였으며, 150kW급 DC 아크로(Arc furnace)를 이용하여 순도 99.8% 금속급 실리콘을 제조하였다. 제조된 용융 상태의 금속급 실리콘은 슬래그와 반응시켜 불순물을 제거하였다. SiO2-CaO-CaF2 계의 슬래그를 이용하였으며, 금속급 실리콘과 슬래그의 질량비 및 반응 시간에 따른 실리콘 불순물 특성을 평가하였다. 이후 고액 계면이 제어 가능한 일방향 응고 장치를 이용하여 금속불순물을 제거하였다. 고액상태의 온도 조건 및 응고 시간에 따른 불순물 농도 변화를 평가하였으며, 순도 6N급의 실리콘을 제조하였다. 마지막 공정으로 스팀 플라즈마 토치와 냉도가니가 적용된 전자기 유도 용해장치를 이용하여 붕소와 인을 제거하였다. 플라즈마 토치 가스로는 아르곤, 스팀, 수소를 이용하였다. 붕소와 인의 제거율은 각각 94%와 96%를 달성하였으며, 최종 순도 6N급의 실리콘을 제조하였다.

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Study of the environmental assessment of heavy metals bearing slag utilization (중금속 함유 폐기물의 재사용을 위한 환경적 평가에 관한 연구)

  • Bae, Hae-Ryong;Gwon, Yeong-Bae;Moszkowicz Pierre
    • 연구논문집
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    • s.28
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    • pp.161-172
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    • 1998
  • In the recycling industry, the recuperation of zinc from Electric Arc Furnace dust by the Waelz process generates important quantities of slag. This slag presents good mechanical properties, and for the most siliceous slag. a high stability which would enable its use by total or partial substitution of certain granulates in civil engineering Our study (within the framwork of a European programme cofunded by the European Commission-DGXII) concerns the physico-chemical and mineralogical characterization and leaching behaviour of several types of Waelz slag. The leaching tests are regulatory tests and specific characterization tests of leaching behaviour. They take into account the influence of several main parameters of the valorization scenarios envisaged for the slag(e.g. pH, Redox potential, chemical nature of the leachant, type of contact-liquid/ solid etc.).

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A study on the manufacture of the ZnO by the wet method from the EAF dust (제강분진을 이용한 ZnO분말의 제조에 관한 연구)

  • Jeong, Rae-Youn;Lee, Jin-Hui
    • Journal of the Korean Applied Science and Technology
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    • v.28 no.2
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    • pp.251-257
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    • 2011
  • The processes for the preparation of ZnO powder by using EAF(electric arc furnace)dust was studied by wetting method which are divided to two steps, carried out of the elution processes by various concentrations of sulfuric acid is reacted with EAF dust as the former, and the latter were performed by a number of specified processes, which are leaching process depends on various pH, cementation, ozone and heat treatment processes etc. Experimental results showed that the appropriate pH range is pH7.5~8.0 and the resulting zinc content is range of 37~38%, the residual quantities of the heavy metals are less than 3ppm individually by cementation process except Mn, even though the Mn metal could not be removed by cementation process but was removed up to 0.2ppm by the ozone process from 70ppm initially. Finally, 80.2% of ZnO was obtained by the heat treatment at $500^{\circ}C$.

The Elution effects by Sulfuric acid in the EAF dust (황산용액에 의한 제강분진 중 중금속의 용출효과)

  • Jeong, Rae-Youn;Lee, Hyun-Pyo;Lee, Jin-Hui
    • Journal of the Korean Applied Science and Technology
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    • v.27 no.4
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    • pp.475-481
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    • 2010
  • Elution effect was studied by the reactions between Electric arc furnace(EAF)dust and conc. or dil. sulfuric acid for the purpose of recoverying of the useful metals afterwards. The methods of mixing with acids and EAF dust for the elutions were depend on the ratios of acid/EAF dust. Experimental results showed that increased the ratios of sulfuric acids, decreased the elution effects are on the Zn, Fe and Mn, and conc. sulfuric acid showed higher elution effects than dil. sulfuric acids for the all metals. But in case of Pb, dil. sulfuric acid showed higher elution effects than conc. sulfuric acids conversely. Furthermore, the reason of the extreamly low quantities of eluted Pb is caused by the low solubilities by sulfuric acids compared to the other metals, as the results of the insoluble Pb is removed by the process of filtering.

Analysis of Flicker Mitigation Effects using IEC Digital Flickermeter based on Matlab/Simulink Simulation (Matlab/Simulink 기반의 IEC 플리커미터를 이용한 플리커 저감효과 모의에 대한 연구)

  • Jung, Jae-Ahn;Cho, Soo-Hwan;Kwon, Sae-Hyuk;Jang, Gil-Soo;Kang, Moon-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.2
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    • pp.232-238
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    • 2009
  • Flicker, also known as voltage fluctuation, is a newest problem of power quality issues, because it is caused by nonlinear loads such as electrical arc furnace and large-scale induction motor, which are country-widely used as the heavy industries of a country develop. An international standard, International Electrotechnical Commission (IEC) 61000-4-15, was published in 1997 and revised in 2003. With increasing concerns about flicker, its mitigation methods have been also studied. General countermeasures for flicker are divided into three categories: a) enhancing the capacity of supplying system, b) Series elements including series reactor and series capacitor and c) power electronic devices including static VAR compensator (SVC) and static synchronous compensator (STATCOM). This paper introduces how to mitigate the voltage flicker at the point of common coupling (PCC) and presents how to simulate and compare the flicker alleviating effects by each mitigation method, using IEC flickermeter based on the Matlab/Simulink program.