• Title/Summary/Keyword: arc furnace

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Evaluation for Applicability as the Inorganic Binder with Rapid Setting Property for Construction Material of LFS Produced from Various Manufacturing Process (다양한 철강제조공정에서 부산되는 전기로 환원슬래그의 급경성 무기결합재로의 적용성 검토)

  • Kim, Jin-Man;Choi, Sun-Mi;Kim, Ji-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.2
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    • pp.70-77
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    • 2012
  • The Ladle Furnace Slag, about 20% of the electric arc furnace slag, has high content of free CaO and free MgO, which generates the expansion collapse by hydration reaction. Although many researchers have been endeavoring to recycle the EAF reducing slag in construction fields, there is not found the effective recycling method up to now. However, the LFS(Ladle Furnace Slag) contains mineral composition of the system of calcium aluminate with high-reactivity. Therefore, it is possible to developed the quick setting property and the high strength at the early age by the rapid cooling. This study aimed to check the reactive minerals and predict the reactivity with water on the LFS discharged from different steel product plants. The test results show that many types of LFS has hydration reactivity and can use in construction field as a inorganic binder with the rapid setting property.

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The Optimal Composition of Cold Bonded Pellet for Recycling EAF Dust Directly to the Furnace

  • Lee, Kwang-Keun;Kim, Tai-Dong
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.370-374
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    • 2001
  • The degree of iron recovery from dust agglomerates was investigated experimentally to determine the optimum mixing ratio of coke in cold bonded pellet(CBP) which is fed into electric arc furnace(EAE) in the minimill plant. From the XRD analysis for EAF dust, magnetite(Fe$_3$O$_4$) and franklinite(ZnFe$_2$O$_4$) was identified as major components. Maximum iron recovery was obtained for the solid carbon content of approximately 18 weight percent. From plant trials of CBP composed of this optimal mixing condition, it was observed that electric power consumption and sulfur content increased with increasing the quantity of CBP.

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Nitric Acid를 이용한 SiNx/SiO2 Double Layer Passivation

  • Choe, Jae-U;Kim, Hyeon-Yeop;Lee, Jun-Sin
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.405-405
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    • 2011
  • 실리콘 질화막(SiNx : H)는 결정질 실리콘 태양전지 제작 공정에서 ARC (Anti Reflection Coating)과 표면 패시베이션의 역할로써 많이 사용되었지만, layer 자체의 quality가 좋지 않기 때문에 최근에는 SiNx/SiO2 이중 layer로 passivation layer를 형성하고 있다. SiO2 layer는 Si substrate를 소스로 하여 성장시키기 때문에 막의 질이 우수하기는 하지만, 막 성장을 위해서 Furnace를 이용해야 하기 때문에, 공정 시간과 공정 비용을 증가시키는 단점이 있다. 본 연구에서는 SiO2 layer를 Furnace가 아닌, 질산(HNO3)을 이용하여SiNx/Thin SiO2 passivation layer 제작하였다. 실험에서는 SiO2 성장을 위해서 질산 용액에 p-type wafer를 dipping하여 시간대 별, SiO2 막의 두께를 관찰하였고, passivation의 효과를 확인하기 위해 lifetime을 측정하였다. 그 결과 SiNx/SiO2 이중 passivation layer는 SiNx 단일 막으로 passivation을 하였을 때보다, lifetime이 10 us 상승했고, 셀 제작시 효율은 약 1.1%, Fill Factor는 약 4% 정도 증가한 것을 확인할 수 있었다.

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Setting Properties of High Aluminate Composite According to Various Temperature and Components

  • Li, Mao;Kim, Jin-Man;Choi, Sun-Mi;Lee, Dong-Won
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.36-37
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    • 2016
  • Among all the slags, ladle furnace slag (LFS) is reducing slag generated from electric arc furnace. After cooled rapidly by high-pressured air (atomizing technology), LFS has more amorphous phase than slow cooled slag. Therefore, it shows higher reactivity than another recycling slag. This material also is named by rapid cooling LFS (RC-LFS). Pulverized RC-LFS should be fully understood. This paper deal with the present some basic experimental properties and discussions about the setting time of pulverized RC-LFS with different gypsum under the various temperatures. According to the experimental results, the pulverized RC-LFS with gypsum can hydrate in a low-temperature environment, even though the initial and final setting time are delayed.

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Metallurgical refining study for production of solar grade (SoG) silicon by synthetic slag (태양전지용 실리콘 제조를 위한 슬래그 이용 야금학적 정련연구)

  • Kim, Daesuk;Lee, Sangwook;Park, Dongho;Yu, TaeU;Moon, ByungMoon;Min, DongJoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.43.2-43.2
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    • 2010
  • In this study, metallurgical grade (MG) silicon with 99% purity produced by arc furnace process was systematically investigated for slag refining. The most problematic impurities to remove from MG silicon are boron (B) and phosphorus (P). To remove B and P from MG-silicon, we used synthetic slag in the molten state. MG-silicon with synthetic slag of CaO, $SiO_2$, and $CaF_2$ was melted using by high-frequency induction furnace with electrical output of 50kW. Specimens prepared by various refining process conditions(holding time, mixture ratio) were inspected by combined analysis of ICP-MS and XRF. With this approach, B has been reduced to <5ppm, P to <1ppm and other impurities to 0.1~0.2% except for Calcium. Calcium has been increased from 17ppm to 1500ppm. Problem of calcium contamination will be resolved by additional refining processes.

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Experimental Study on Evaluation on Volume Stability of the Electric Arc Furnace Oxidizing Slag Aggregate (전기로 산화슬래그 골재의 체적안정성 평가에 관한 실험적 연구)

  • Lim, Hee Seob;Lee, Han Seung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.2
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    • pp.78-86
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    • 2017
  • As the amount of slag generated annually increases, attempts to recycle slag as high value products are underway in order to develop an efficient resource recycling industry based on slag and derive economic benefits as well. However, the application of electric arc furnace (EOS) slag as construction material is practically limited because of the unstable substances included in it, such as free CaO.(EOS contains a small amount of free CaO, but several limitations still exist. Slag is stored for more than 3 months depending on the quantity of slag, which leads to additional economic loss. In this study, the amount of free CaO present in EOS is quantitatively evaluated to examine its qualities as a potential construction material and verify its application as concrete material. The quantitative analysis of free CaO present in EOS is performed using ethylene glycol. The free CaO contents of EOS samples were found to be below 0.5%. This satisfies the criteria specified in KS F 4571, which states that the CaO content should be below 40% and $CaO/SiO_2$ ratio should be below 2.0. In addition, it was confirmed that free CaO content difference appears to be dependent on the aging period and storage position.

A Study on Validation of the Shielding Effectiveness Measurement Method of the Concrete Containing Electric Arc Furnace Oxidizing Slag (전기로산화슬래그를 활용한 콘크리트의 차폐효과 측정 방법의 유효성 검증 연구)

  • Jang, Hong-Je;Lee, Han-Hee;Choi, Hyo-Sik;Song, Tae-Seung;Cho, Won-Seo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.478-482
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    • 2021
  • In this paper, methods for manufacturing shielding concrete by recycling steelmaking slag discarded as industrial waste and measuring the shielding effectiveness of the shielding concrete were studied. By comparing the result of shielding effectiveness measurement of this concrete block with shielding effectiveness measurement of the structure constructed with this concrete, the measurement system for measuring shielding effectiveness of the concrete block was verified. The size of the concrete stru ctu re is 2.9 × 2.9 × 3.4m and the concrete block is 0.3 × 0.3 × 0.2m. The frequ ency band u sed for mesu rement is 600MHz - 2GHz, the types of concrete u sed to measu re the shielding effectiveness are general concrete and concrete containing electric arc furnace oxidizing slag. In the case of the concrete structure, reinforcing rebars are installed at intervals of 15cm for stru ctu ral safety, as the frequ ency increase, the electromagnetic wave properties of rebars gradu ally decreased, there was a slight difference in the measurement results. In conclusion, the measurement result of shielding effectiveness of the concrete block is similar to the result of the concrete structure. It is thought that it can be sufficiently utilized for electromagnetic wave engineering design, and the concrete shielding effectiveness measurement system using standard specimens was verified.

RECOVERY OF METALS FROM EAF DUST WITH RAPID SYSTEM

  • Shin, Hyoung-ky;Moon, Seok-min;Jhung, Sung-sil
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.381-386
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    • 2001
  • The dust generated from the electric arc furnace steel making process is classified as hazardous material by Korean Environmental Protection Acts, mainly because of the existence of water teachable Pb, Zn and Cd. Thus the treatment of EAF dust is being carried out to fulfill both the environmental aspect and recovery of valuable metals. To establish the proper process for recovering the valuable metals (Fe, Zn, Pb and Cd) and producing the non-toxic slag from EAF dust, using RAPID-10 system, feasibility study have been carried out. To find out the scale-up factor for designing the commercial scale EAF dust treatment process(capacity 50,000 ton EAF dust per year) entitled RAPID-50 system. The design and construction of RAPID-50 (RIST Arc Plasma Industrial Device) system for treating 50,000 ton of EAF dust per year is now undergoing. Overall plan for treating EAF dust generated in KOREA will be setup after successful operation (December, 2002) of RAPID-50 system.

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Current Control in Cascaded H-bridge STATCOM for Electric Arc Furnaces (전기로용 다단 H-브릿지 STATCOM의 전류제어)

  • Kwon, Byung-Ki;Jung, Seung-Ki;Kim, Tae-Hyeong;Kim, Yun-Hyun
    • The Transactions of the Korean Institute of Power Electronics
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    • v.20 no.1
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    • pp.19-30
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    • 2015
  • A static synchronous compensator (STATCOM) applied to rapidly changing, highly unbalanced loads such as electric arc furnaces (EAFs), requires both positive-sequence and negative-sequence current control, which indicates fast response characteristics and can be controlled independently. Furthermore, a delta-connected STATCOM with cascaded H-bridge configuration accompanying multiple separate DC-sides, should have high performance zero-sequence current control to suppress a phase-to-phase imbalance in DC-side voltages when compensating for unbalanced load. In this paper, actual EAF data is analyzed to reflect on the design of current controllers and a pioneering zero-sequence current controller with a superb transient performance is devised, which generates an imaginary -axis component from the presumed response of forwarded reference. Via simulation and experiments, the performance of the positive, negative, and zero-sequence current control of a cascaded H-bridge STATCOM for EAF is verified.

Fuzzy Weighing Technology for Alloy Iron of Electric Arc Furnace (전기로 합금철 퍼지 계량 제어)

  • Lee, Gi-Beom;Heo, Jeong-Heon;Ju, Mun-Gap
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2007.11a
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    • pp.296-299
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    • 2007
  • 본 논문에서는 전기로 합금철 투입 중량을 보다 정밀하게 제어하기 위하여 퍼지 함수를 사용한 제어 기법을 적용하였다. 합금철 중량 제어에 사용된 퍼지 제어는 기존 단순 패턴 제어에 비하여 합금철 계량 정밀도를 높였으며, 합금철 계량 시간을 크게 단축시켰다. 한편 퍼지 제어 함수는 제어수식을 일반화시켜서 Programmable Logic Controller (PLC)의 래더 프로그램으로 구현하였다.

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