• Title/Summary/Keyword: and Time Stamping

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Structural Analysis of 800Ton Hot Stamping Press (800톤 핫스탬핑 프레스의 구조해석)

  • Choi, Byeong-Keun;Lee, Jeong-Hoon;Lee, Jong-Myeong;Ha, Jeong-Min;Gu, Dong-Sik;Kim, Won-Chul
    • Journal of Power System Engineering
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    • v.17 no.1
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    • pp.97-103
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    • 2013
  • Press machine has advantages over other manufacturing machine which can produce large quantities of products in short time so it is widely used in lots of industrial sectors. To obtain the vehicle's weight lightening and rigidity of the body-frame by applying 'Hot stamping' technique is increasing in the automotive field. In this paper, to improve the irregular vibration arose by 800Ton hot stamping press, the research was continued. Bed, slide and main frame are the key part of working precision, so perform structural analysis was conducted, and based on the analyzing results, structural changes were done on the parts where structural deformation occurred.

The Effects of Stamping and Roasting Treatments on Volatile Aromatic Components in Curry Powder (미분쇄 및 배전처리가 카레분의 휘발성 향기성분의 변화에 미치는 영향)

  • Park, Wan-Kyu;Yoon, Jong-Hoon;Kim, Hyean-Wee;Choi, Chun-Un
    • Korean Journal of Food Science and Technology
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    • v.23 no.3
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    • pp.276-279
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    • 1991
  • Effects of stamping and roasting treatments on change of volatile aromatic components in curry powder were investigated by gas chromatography. These were conducted for improving volatile aromatic flavor and for improving aging effect. Major volatile aromatic components of curry powder were eugenol, cuminaldehyde, myristicin, anethole, eugenolacetate, cinnamaldehyde, linalool, limonene, p-cymene and ${\gamma}-terinene$. By stamping treatment, the content of low volatile components increased till 10 min, whereas that of high volatile components started to increase after 10 min. The content of low volatile components decreased with increasing roasting time.

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Stamping process design to develop a urea tank cover for excavators based on sheet metal forming analysis (굴삭기 요소수 탱크 커버의 신규 모델 개발을 위한 CAE 기반 프레스 성형 공정 설계)

  • Jeon, Yong-Jun;Heo, Young-Moo;Yun, Seok-Hyun;Kim, Dong-Earn
    • Design & Manufacturing
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    • v.14 no.2
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    • pp.49-55
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    • 2020
  • Recently, when a new component of construction equipment is designed, a stamping process capable of producing parts having high appearance quality and precision has been gaining attention. However, in general, as it is developed based on existing parts made by welding metal sheets and tubes, frequent to die modification occurs, which increases the time and cost of developing new parts. Thus, it is necessary to reduce the cost by shortening the die development period. In this study, a stamping process was designed for the urea tank cover, which is a part for excavators, to reduce the die development period through sheet metal forming analysis. The stamping process was designed by determining the blank holding force after selecting the initial blank shape and size. The round value at the corner was modified such that formability is ensured. After selecting process parameters, the thickness reduction rate and spring-back effect were reviewed.

A STUDY ON CAE APPLICATION FOR FORMING(STAMPING) OF AUTOMOTIVE PANEL AND IMPROVEMENT OF DIE MANUFATURING PROCESS (자동차 PANEL 성형 CAE 적용 사례 연구 및 금형제작 PROCESS의 개선)

  • 박용국;김재훈;곽태수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06a
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    • pp.33-40
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    • 1998
  • In recent domestic automotive industry, applications of computer simulation to the manufacturing of stamping dies for inner and outer body panels which greatly affect durability and aesthetic quality of automobiles, have been increased. Enhancement of die quality, and reduction of total die manufacturing time and consequently manufacturing cost are the visible outcome. However, to successfully apply the result of simulation by a commercial package to the die manufacturing, development of an optimal die manufacturing process is required upon the completion of analysis of forte and shortcomings of available sheet metal forming softwares in the market. Based on the results of numerical analysis of front door outer panel forming, this paper evaluates the applicability of simulation results to the real die making for automotive body panels. Also, it attempts to select an optimal die manufacturing process including design, machining and tryout. Lastly, it discusses the expected effects by adopting the selected process in a real stamping die manufacturing facility.

A Study on Forming Analysis of Overall Stemping Process Apply Shell Element (셸 요소를 적용한 전체 스팸핑 공정의 성형 해석에 관한 연구)

  • Jung, Dong-Won;Kim, Dong-Hong;Kim, Bong-Chun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.329-334
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    • 2011
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excellent price and strength. The static implicit finite element method is applied effectively to analyze stamping processes from using AutoForm software. The simulation analysis can be applied to the membrane elements and shell elements. Membrane elements can be applied to good efficiency, but lower than the accuracy of shell elements. Therefore, simple drawing process applies membrane element, and spring-back and analysis of stamping process are judged that it is most efficient that apply shell clement. This study, the simulated results for stamping processes are shown and discussed.

Study on the Drawbead Expert Models (드로우비드 전문모델에 관한 연구)

  • 김준환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.26-29
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    • 2000
  • drawbead expert models are developed for calculating drawbead restraining force and drawbead-exit thinnings which are boundary conditions in FEM stamping simulation employing the linear multiple regression method by which the deviation of drawing characteristics between drawing test and mathematical model is minimized. In order to show the efficiency and accuracy of an expert drawbead model a finite element simulation of auto-body panel stamping is carried out. The finite element simulation shows that the expert drawbead model provides the accurate solution guarantees the stable convergence and the merit in the computation time.

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A Study of Tool Planning for Forming Analysis in REF SILL OTR-R/L Auto-Body Panel Stamping Process (REF SILL OTR-R/L 차체판넬 스템핑 공정에서 성형해석을 통한 공법개발에 관한 연구)

  • Ko H.H.;Ahn H.G.;Lee C.H.;Ahn B.I.;Moon W.S.;Jung D.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1980-1983
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    • 2005
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excellent price and strength. The sheet metal process with above characteristic is common used in industrial field, but in order to analysis irregular field problems the reliable and economical analysis method is demanded. Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. Among Finite element method, The static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of ide. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

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A Study of Tool Planning for Forming Analysis in REF SILL OTR-R/L Auto-Body Panel Stamping Process (REF SILL OTR-R/L 차체판넬 스템핑 공정에서 성형해석을 통한 공법개발에 관한 연구)

  • Ko Hyung-Hoon;Ahn Hyun-Gil;Lee Chan-H;Ahn Byung-Il;Moon Won-Sub;Jung Dong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.3 s.180
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    • pp.118-124
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    • 2006
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excel lent price and strength. The sheet metal process with above characteristic is common used in industrial field, but in order to analysis irregular field problems the reliable and economical analysis method is demanded. Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behavior. Among Finite element method, the static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. In this paper, it was focused on the drawing ability factors on auto-body panel stamping by AUTOFORM with using tool planning alloy to reduce law price as well as high precision front Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

Prediction of Hardness of Hot Stamped Parts Using the Quench Factor Analysis (핫스템핑 공정에서 Quench Factor Analysis를 이용한 제품의 경도 예측)

  • Choi, J.Y.;Ko, D.H.;Seo, P.K.;Cha, S.H.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.23 no.6
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    • pp.357-362
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    • 2014
  • The purpose of the current study is to predict the hardness distribution in steel products after hot stamping using a quench factor analysis(QFA) coupled with FE-simulations. QFA is a method to predict properties such as hardness and tensile strength based on time-temperature-property(TTP) curves and can determine properties based on the temperature histories. The constants($K_1{\sim}K_5$) of QFA were determined using hardness data obtained after various cooling rates. In the current study, a rear side member was selected for evaluation and FE-simulations were performed to obtain the temperature histories during hot stamping. The predicted temperature data were imported into the QFA to calculate the hardness distribution of the hot stamped parts. A hot stamping experiment of the rear side member was conducted to verify the predicted hardness. The simulation results show good agreement with the experimental measurements.

Formability Test of Boron Steel Sheet at Elevated Temperature for Hot Stamping (핫스탬핑용 보론강의 고온 성형한계선도 평가 연구)

  • Han, S.S.
    • Transactions of Materials Processing
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    • v.26 no.2
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    • pp.121-126
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    • 2017
  • The hot stamping process is an innovative forming method that could prevent the cracking of high strength steel sheets. The formability test of boron steel sheet using forming limit diagrams at elevated temperature is very complicated and time consuming job. In this paper, an alternative test method to evaluate the formability of boron steel in hot stamping has proposed. It measured the FLD0 instead of whole strain combinations of FLD with the tensile test machine and specially designed test rig. Test results shows that the proposed test method can simulate the plain strain condition fracture and can make the FLD of boron steel sheet at elevated temperature with less effort.