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Manufacturing and Temperature Measurements of a Sodium Heat Pipe

  • Lee, Byeong-In;Lee, Seong-Hong
    • Journal of Mechanical Science and Technology
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    • v.15 no.11
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    • pp.1533-1540
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    • 2001
  • A high-temperature sodium stainless steel heat pipe was fabricated and its performance has been investigated. The working fluid was sodium and it was sealed inside a straight tube container made of stainless steel. The amount of sodium occupied approximately 20% of the total volume of the heat pipe and its weight was 65.7gram. The length of a stainless steel container is 1002mm and its outside diameter is 25.4mm. Performance tests were carried out in a room air condition under a free convective environment and the measured temperatures are presented. The start-up behavior of the heat pipe from a frozen state was investigated for various heat input values between 600W and 1205W. In steady state, axial temperature distributions of a heat pipe were measured and its heat transfer rates were estimated in the range of vapor temperature from 50$0^{\circ}C$ to 63$0^{\circ}C$. It is found that there are small temperature differences in the vapor core along the axial direction of a sodium heat pipe for the high operating temperatures. But for the range of low operating temperatures there are large temperature drops along the vapor core region of a sodium heat pipe, because a small vapor pressure drop makes a large temperature drop. The transition temperature was reached more rapidly in the cases of high heat input rate for the sodium heat pipe.

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Characteristics and Economic Evaluation of a CO2-Capturing Repowering System with Oxy-Fuel Combustion for Utilizing Exhaust Gas of MCFC (MCFC 배기가스를 이용하는 순산소연소 $CO_2$ 회수형 발전시스템의 특성과 경제성 평가)

  • Pak, Pyong-Sik;Lee, Young-Duk;Ahn, Kook-Young;Jeong, Hyun-Il
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2940-2945
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    • 2008
  • The scale of 2.4 MW MCFC was taken to construct a high-efficiency and economical power generation system without CO2 emission into the atmosphere for utilizing its exhaust gas. The conventional steam turbine power generation system (STGS) was evaluated and the net generated power (NGP) was estimated to be only 133 kW and the STGS is not economically feasible. A CO2-caputuring repowering system was proposed, where low temperature steam (LTS) produced at HRSG by using exhaust gas from MCFC is utilized as a main working fluid of a gas turbine, and the temperature of LTS was raised by combusting fuel in a combustor by using pure oxygen, not the air. It has been shown that NGP of the proposed system is 264 kW, and CO2 reduction amount is 608 t-CO2/y, compared to 306 t-CO2/y of STGS. The CO2 reduction cost was estimated to be negligible small, even when the costs of oxygen production and CO2 liquefaction facilities etc. were taken into account.

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Experimental Investigation of Flow Oscillations in a Semi-closed Two-phase Natural Circulation Loop (준밀폐형 2상자연순환 회로 내에서의 유동 진동에 관한 실험적 연구)

  • Kim, Jong Moon;Lee, Sang Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.12
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    • pp.1763-1773
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    • 1998
  • In the present experimental study, the flow behavior in a semi-closed two-phase natural circulation loop was examined. Water was used as the working fluid. Heat flux, heater-inlet subcooling, and flow restrictions at the heater-inlet and at the expansion-tank-line were taken as the controlling parameters Six circulation modes were identified by changing heat flux and inlet subcooling conditions ; single-phase continuous circulation, periodic circulation (A), two-phase continuous circulation, and periodic circulations (B), (C), and (D). Among these, the single-phase and two-phase continuous-circulation modes exhibit no significant oscillations and are considered to be stable. Periodic circulation (A) is characterized by the large amplitude two-phase f10w oscillations with the temporal single-phase circulation between them, while periodic circulation (B) featured by the flow oscillations with continuous boiling inside the heater section. Periodic circulation (C) appears to be the manometric oscillation with continuous boiling. Periodic circulation (D) has the longer period than periodic circulation (B) and a substantial amount of liquid flow back and forth through the expansion-tank-line periodically ; this mode is considered the pressure drop oscillation. Parametric study shows that the increases of the inlet- and expansion-tank-line- restrictions and the decrease of inlet subcooling broaden the range of the stable two-phase(continuous circulation) mode.

Study on the Combustion Characteristics of a Small-Scale Orimulsion Boiler (소형 오리멀젼 보일러의 연소특성 연구)

  • Kim, Hey-Suk;Shin, Mi-Soo;Jang, Dong-Soon;Choi, Young-Chan;Lee, Jae-Gu
    • Journal of Korean Society of Environmental Engineers
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    • v.27 no.10
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    • pp.1081-1089
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    • 2005
  • In order to examine the application feasibility of Orimulsion fuel in a commercial boiler using heavy fuel oil, a numerical and experimental research efforts have been made especially to figure out the fundamental combustion characteristics of this fuel in a small-scale boiler. One of the notable combustion features of Orimulsion fuel is the delayed appearance of flame location with the flame shape of rather broad distribution, which is found experimentally and confirmed by numerical calculation. This kind of flame characteristics is considered due to the high moisture content included inherently in the process of Orimulsion manufacture together with micro-explosion by the existence of fine water droplets. In order to investigate the effect on the combustion characteristics of Orimulsion, a series of parametric investigation have been made in terms of important design and operational variables such as injected amount of fuel, types of atomization fluid, and phonemenological radiation model employed in the calculation, etc. The delayed feature of peak flame can be alleviated by the adjustment of the flow rate of injected fuel and the generating features of CO, $SO_2$ and NO gases are also evaluated in the boiler. When the steam injection as atomizing fluid is used, the combustion process is stabilized with the reduced region of high flame temperature. In general, the calculation results are physically acceptable and consistent but some refinements of phenomenological models are necessary for the better resolution of pollutant formation. From the results of this small-scale Orimulsion boiler, it is believed that a number of useful information are obtained with the working computer program for the near future application of Orimulsion fuel to a conventional boiler.

A Study on the Heat Transfer Improvement of Integral-Fin Tubes by External Fin Effect (전조 나선핀 튜브의 외부핀 형상 변화에 의한 열전달 향상에 관한 연구)

  • Han, Gyu-Il;Jo, Dong-Hyeon
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.30 no.1
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    • pp.33-44
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    • 1994
  • This work studies for boiling and condensation heat transfer performance of trapezoidally shaped integral-fin tubes having fin densities from 748fpm to 1654fpm. For comparison, tests are made using a plain tube having the same inside and outside diameter as that of the root of fins of finned tubes. Hahne's theoretical model and Webb's theoretical model are used to predict the R-11 boiling heat transfer coefficient and condensing heat transfer coefficient respectively for plain tube and all integral-fin tubes. Experiments are carried out using R-11 as working fluid. This work is limited to film-wise condensation and pool boiling on the outside surface of plain tube and 4 low integral-fin tubes. In case of condensation, the refrigerant condenses at saturation state of 32$^{\circ}C$ on the outside tube surface cooled by coolant and in case of boiling. the refrigerant evaporates at saturation state of 1bar on the outside tube surface. The amount of non-con-densable gases in the test loop is reduced to a negligible value by repeated purging. The actual boiling and condensing processes occur on the outside tube surfaces. Hence the nature of this surface geometry affects the heat transfer performances of condenser and evaporator in refrigerating system. The condensation heat transfer coefficient of integral-fin tube is enhanced by both extended tube surface area and surface tension. The ratio of the condensation heat transfer coefficients of finned to plain tubes is greater than that of surface area of finned to plain tubes, while ratio of the boiling heat transfer coefficient of finned to plain tubes shows reverse result. As a result, low integral-fin tube can be used in condenser more effectively than used in evaporator.

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Measurement of distribution stability of binary nanofluids by zeta-potential (Zeta-potential을 이용한 이성분 나노유체의 분산안정도 측정)

  • Lee, Kang-Il;Jung, Chung-Woo;Kim, Hyun-Jun;Joeng, Jin-Hee;Kang, Yong-Tae
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.52-57
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    • 2006
  • This study investigates the distribution stability of binary nanofluids where binary mixtures such as $NH_3/H_2O$ and $H_2O/LiBr$ solution are used as a base fluid. When a little amount of certain nanosized particles is added into a basefluid, the thermal conductivity of that mixture increases greatly. Such mixtures are named 'nanofluids' where nano-particles should be distributed stably and uniformly so the distribution stability of nanoparticles in nanofluids is one of the most important factors for nanofluid application. Therefore, binary nanofluids in which binary mixtures are applied as the basefluids are considered as working fluids. The kind and the concentration of nanoparticles, and the concentration of ammonia are considered as the key parameters. The objectives of this paper are to visualize the dispersed status of particles in binary nanofluids and to find the effect of key parameters on the distribution stability in the ammonia absorption system.

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Experimental Study on the Wear Effects of a Brush Seal in DN 2.5million in a 250℃ High - temperature Steam Environment (DN 250만 250℃고온 스팀환경에서 운전되는 단열 브러쉬 실 마모효과에 관한 실험적 연구)

  • Ha, YunSeok;Ha, TaeWoong;Lee, YoungBok
    • Tribology and Lubricants
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    • v.35 no.2
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    • pp.99-105
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    • 2019
  • This study presents an experimental investigation of the wear and oxidation of the bristles of a brush seal in a super-heated steam environment. We construct a model reflecting normal force and radial interference to predict the amount of wear. To monitor the volume loss of the bristle induced by the swirl phenomenon of the rotor, we measure the clearance between the rotor and the brush seal by using a non-contact 3-D device. We calculate the area by using the area-wise measurement method. Considering the obvious brush seal wear variables, we use two disks with different roughness($Ra=0.1{\mu}m$ and $100{\mu}m$) to determine the effect of roughness on wear. Considering an actual steam turbine, we utilize a steam generator and super-heater to generate a working fluid (0.95MPa, 523.15K) that has high kinetic energy. We observe the abrasion of the bristles in the hot steam environment through a scanning electron microscope image. This study also conducted energy dispersive X-ray (EDX) analysis for a qualitative evaluation of local chemistry. The results indicate that the wear and elimination of bristles occur on the disk with high roughness, and the weight increases due to oxidation. Furthermore these results, reveal that the bristle oxidation is accelerated more under super-heated steam conditions than under conditions without steam.

A Visual Study on Nucleate Boiling Phenomena in a Closed Two-Phase Thermosyphon (밀폐형 2상 열사이폰내의 비등현상에 관한 가시화 연구)

  • 강환국;오광헌;김철주;박이동;황영규
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 1995.05a
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    • pp.185-198
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    • 1995
  • This is an experimental study conducted to visualize the nucleate boiling phenomena and flow regimes occurring inside the liquid pool in a closed two-phase thermosyphon. To meet this purpose, an annular-type thermosyphon was designed and manufactured using a glass tube and a stainless steel tube, being assembled axisymmetrically. The heat to be supplied to the working fluid is generated within a very thin layer of stainless steel tube wall by applying a high frequency electromagnetic field through the induction coil, axisymmetrically set around the evaporator zone. Some important results were as follows ; 1) Considering the structural complexity of the tested thermosyphon, it showed good performance for the range of heat flux 2< q" <25kW/$m^2$ and saturation vapor pressure, 0.1<Pv<1.1bar 2) different type of nucleating boiling regimes were observed as described below, -Pulse boiling regime : Flow pattern changed cyclically with time during 1 cycle of pulse boiling process. The onset of Nucleation was followed by expulsive growing of vapor bubble, resulting in the so called blow-up phenomenon, massive expulsion of large amount of liquid around the bubble. -Transient : Some spherical vapor bobbles were observed growing out from 2~3 nucleating sites, that was dispersed at the lower part of the heated tube wall in the liquid pool. But the rest upper region above the nucleating sites were filled with churns or bubbles of vapor. -Continuous nucleate boiling regime : The whole zone of evaporator was filled with lots of spherical vapor bubbles, and the bubbles showed tendency to decrease in diameter as the heat flux increased.ased.

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Heat Recovery Characteristics of the Exhaust Heat Recovery System with Heat Pipe Unit Attached to the Hot Air Heater in the Greenhouse (히트파이프를 이용한 온풍난방기 배기열회수 시스템의 열회수 특성)

  • Kang, K. C.;Kim, Y. J.;Ryou, Y. S.;Baek, Y.;Rhee, K. J.
    • Journal of Biosystems Engineering
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    • v.26 no.5
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    • pp.441-448
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    • 2001
  • Hot air heater with light oil combustion is used as the most common heater for greenhouse heating in the winter season. However, exhaust gas heat discharged to atmosphere through chimney reaches up to 10~20% of total heat capacity of the oil burred. In order to recover the heat of this exhaust gas and to use for greenhouse heating, the heat pipe type exhaust heat recovery system was manufactured and tested in this experiment. The system consisted of a heat exchanger made of heat pipes, ø15.88${\times}$600mm located in the rectangular box of 675(L)${\times}$425(W)${\times}$370(H)mm, an air suction fan and air ducts. The number of heat pipe was 60, calculated considering the heat exchange amount between exhaust gas and air and heat transfer capacity of a heat pipe. The working fluid of heat pipe was acetone because acetone is known for its excellent heat transfer capacity. The system was attached to the exhaust gas path. According to the performance test it could recover 53,809 to 74,613kJ/h depending on the inlet air temperature of 12 to -12˚at air flow rate of 1.100㎥/h. The temperature of the exhaust gas left the heat exchanger dropped to 100$^{\circ}C$ from 270$^{\circ}C$ after the heat exchange between the suction air and the exhaust gas.

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Evaluation on Cooling Performance of Ground Source Heat Pump System Equipped with Steel-pipe Civil Structures (강관 토목구조물이 설치된 지열 히트펌프 시스템의 냉방 성능 평가)

  • Seokjae Lee;Jeonghun Yang;Hangseok Choi
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.19 no.3
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    • pp.14-22
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    • 2023
  • Steel-pipe civil structures, including steel-pipe energy piles and cast-in-place piles (CIPs), utilize steel pipes as their primary reinforcements. These steel pipes facilitate the circulation of a working fluid through their annular crosssection, enabling heat exchange with the surrounding ground formation. In this study, the cooling performance of a ground source heat pump (GSHP) system that incorporated steel-pipe civil structures was investigated to assess their applicability. First of all, the thermal performance test was conducted with steel-pipe CIPs to evaluate the average heat exchange amount. Subsequently, a GSHP system was designed and implemented within an office container, considering the various types of steel-pipe civil structures. During the performance evaluation tests, parameters such as the coefficient of performance (COP) and entering water temperature (EWT) were closely monitored. The outcomes indicated an average COP of 3.74 for the GSHP system and the EWT remained relatively stable throughout the tests. Consequently, the GSPH system demonstrated its capability to consistently provide a sufficient heat source, even during periods of high cooling thermal demand, by utilzing the steel-pipe civil structures.