• 산업기술연구
• /
• 제19권
• /
• pp.107-113
• /
• 1999

The microstructural evolution during mechanical alloying of elemental Fe and Si powders, average composition $Fe_{30}Si_{70}$ and $Fe_{50}Si_{50}$, has been investigated by X-ray diffraction (XRD), Scanning electron microscopy (SEM) and Differential scanning calorimetry (DSC). Mechanical alloying was performed by using a SPEX 8000 Mixer/Mill under argon atmosphere with/without hexane as a process control agent (PCA). In the presence of PCA, the milling process was dominated by fracture resulting in the decrease in particle size to about $1{\mu}m$. The structural development with milling time depended on the average composition of starting powders. The mixture of $Fe_{50}Si_{50}$ and $Fe_{30}Si_{70}$ resulted in the formation of FeSi(${\varepsilon}$ - phase) and $FeSi_2$(${\beta}$ - phase), respectively. In the case of $Fe_{33.3}Si_{66.7}$, a mixture and $FeSi_2({\beta})$ was formed. These results were discussed by considering the thermodynamics and kinetics concerning the milling process.

• 한국분말재료학회지
• /
• 제12권3호
• /
• pp.214-219
• /
• 2005

In order to investigate the formation of AlN, mechanical alloying was carried out in $N_2$ and $NH_3$ atmosphere. Differential thermal analysis (DTA), x-ray diffraction (XRD) and chemical analysis were carried out to examine the formation behavior of aluminum nitrides. No diffraction pattern of AlN was observed in XRD analysis of the as-milled powders in $NH_3\;or\;N_2$ atmosphere. However, DTA and chemical analysis indicated that the precursors for AlN were formed in the Al powders milled in $NH_3$ atmosphere. The AlN precursors transformed to AlN after heat treatment at and above $600^{\circ}C$. It was considered that the reaction between Al and $NH_3$ was possible by the formation of fresh Al surface during mechanical alloying of Al powders.

• 동력기계공학회지
• /
• 제14권1호
• /
• pp.59-64
• /
• 2010

Ferritic stainless steel is currently increasingly used for automotive exhaust material. The material for exhaust manifold is used in the temperature range of 500∼$850^{\circ}C$. Therefore, high temperature characteristic is an important one that affects it's life span. It has been investigated the effect of alloying elements of Cr, Mo, Nb, Ti in the ferritic stainless steel for exhaust manifold on the high temperature tensile strength. There was a few difference in the tensile strength at $600^{\circ}C$ with the exception of low Cr steel, but the steels containing higher Cr, Mo or Nb elements showed significantly higher tensile strength at the temperature of $800^{\circ}C$. The precipitates of the specimens after heat treating at the test temperature were electrolytic extracted, and quantitatively analysed using by SEM-EDS and TEM. The alloying elements of Cr and Mo increased the tensile strength as a solid solution strengthener, and on the other hand Nb element enhanced the strength by forming the fine intermetallic compounds such as NbC or $Fe_2Nb$.

• 열처리공학회지
• /
• 제9권3호
• /
• pp.177-186
• /
• 1996

Surface alloying of Ti alloy by $CO_2$ laser is able to produce few hundred micrometers thick TiN or TiC surface-alloyed layer with high hardness on the substrate by injecting reaction gas($N_2$ or $CH_4$). Laser surface alloying by means of process control is in many applications essential in order to obtain predictable hardening layer. This research has been investigated the effect of such parameters on TiN and TiC gas alloying of Ti-6Al-4V alloy by $CO_2$ laser. The maximum surface hardness of TiN layer was obtained 1750Hv on the conditions of 0.8kW laser power, 0.8m/min scanning speed and 100% $N_2$ atmosphere. However, the maximum hardness of TiC formation layer after laser treatment was about 630Hv. As scanning speed was increased, the hardness and depth of these layers were decreased at constant laser power.

• 한국재료학회지
• /
• 제5권8호
• /
• pp.997-1004
• /
• 1995

기계적 합금화(mechanical alloying:MA) 방법에 의해 원소 Nb와 Al의 혼합분말로부터 금속간 화합물 NbA1₃와 비정질상을 얻었다. 혼합분말의 조성은 Nb-45wt%Al(75at%Al)으로 하였으며, 기계적 합금화는 고에너지 SPEX8000 mixer/mill을 사용하여 72시간까지 행하였다. 얻어진 분말은 XRD, DTA, SEM 및 TEM으로 분석했다. 기계적 합금화 초기 단계의 분말은 층상 구조를 나타냈고, 정상상태에 도달하였을 때는 분말 내에서 원소 Nb와 Al이 균일하게 분포되어 있었다. 4시간 기계적 합금화를 하였을 때 금속간 화합물 NbA1₃가 형성되었다. 기계적 합금화된 분말들은 안정한 NbA1₃형성 및 응력 완화에 해당되는 600℃ 근처에서 큰 발열 peak을 나타냈다.

• 열처리공학회지
• /
• 제15권4호
• /
• pp.178-187
• /
• 2002

Austempered Ductile Iron (ADI) castings having various chemical composition and heat treatment conditions were investigated. Especially, this study was investigated the influence of various parameters on austempering temperature and alloying elements. The addition of Mo, Cu, and Ni individually or combined in these alloys also investigated. The alloying elements influence the austempering reaction, the microstructures, mechanical properties and amount of retained austenite. In this study, the mechanical properties (ultimate tensile strength(UTS), hardness, elongation) are analysed to show the relationship between alloying elements, austempering temperatures and amount of retained austenite. The amount of retained austenite was the range of 15 - 40%. In case of the alloy to witch Mo, Cu, and Ni was added, the amount of retained austenite was the largest at a constant austempering temperature.

• Nuclear Engineering and Technology
• /
• 제46권6호
• /
• pp.857-862
• /
• 2014

Mechanical alloying under various gas atmospheres such as Ar, an Ar-$H_2$ mixture, and He gases were carried out, and its effects on the powder properties, microstructure and mechanical properties of ODS ferritic steels were investigated. Hot isostatic pressing and hot rolling processes were employed to consolidate the ODS steel plates. While the mechanical alloyed powder in He had a high oxygen concentration, a milling in Ar showed fine particle diameters with comparably low oxygen concentration. The microstructural observation revealed that low oxygen concentration contributed to the formation of fine grains and homogeneous oxide particle distribution by the Y-Ti-O complex oxides. A milling in Ar was sufficient to lower the oxygen concentration, and this led a high tensile strength and fracture elongation at a high temperature. It is concluded that the mechanical alloying atmosphere affects oxygen concentration as well as powder particle properties. This leads to a homogeneous grain and oxide particle distribution with excellent creep strength at high temperature.

• Applied Science and Convergence Technology
• /
• 제23권3호
• /
• pp.151-159
• /
• 2014

We investigated the effects of the chemical composition and the relative density on the plastic deformation behavior of sintered Fe-based alloys by means of compressive tests. Overall compressive stresses increased as the amount of alloying elements and the relative density were respectively increased. Addition of alloying elements except for Mo increased the yield stress regardless of the relative density. The relationship between the effects of the chemical composition and the relative density and the mean rate of the stress increase was analyzed. A constitutive equation based on the Ludwik equation with the regressed parameters was proposed to predict the compressive true stress-true strain curves of the sintered Fe-based alloys. The K and n values used in the proposed equation were regressed as a function of the alloying elements and the relative density based on the individual K and n values. The plastic deformation behavior predicted using the proposed constitutive equation showed reliable accuracy compared with experimental data.

• 한국분말재료학회지
• /
• 제11권3호
• /
• pp.247-252
• /
• 2004

Recently, it has been found that mechanical alloying (MA) facilitates the nanocomposites formation of metal-metal oxide systems through solid-state reduction during ball milling. In this work, we studied the MA effect of Fe$_{3}$O$_{4}$-M (M = Al, Ti) systems, where pure metals are used as reducing agents. It is found that composite powders in which $Al_{2}$O$_{3}$ and TiO$_{2}$ are dispersed in $\alpha$-Fe matrix with nano-sized grains are obtained by mechanical alloying of Fe$_{3}$O$_{4}$ with Al and Ti for 25 and 75 hours, respectively. It is suggested that the large negative heat associated with the chemical reduction of magnetite by aluminum is responsible for the shorter MA time for composite powder formation in Fe$_{3}$O$_{4}$-Al system. X-ray diffraction results show that the reduction of magnetite by Al and Ti if a relatively simple reaction, involving one intermediate phase of FeAl$_{2}$O$_{4}$ or Fe$_{3}$Ti$_{3}$O$_{10}$. The average grain size of $\alpha$-Fe in Fe-TiO$_{2}$ composite powders is in the range of 30 nm. From magnetic measurement, we can also obtain indirect information about the details of the solid-state reduction process during MA.

• 한국주조공학회지
• /
• 제12권6호
• /
• pp.450-457
• /
• 1992

The study aims to investigate the influence of alloying elements(V,Ti) and heat treatment on the mechanical properties in hypo-eutectic chromium cast iron. Before heat treatment, all of the specimen were fully annealed(950$^{\circ}C{\times}5Hr$) to homogenize their structures. The influence of heat treatment and alloying elements(V,Ti) on hardness, retained austenite volume, and charpy impact energy as well as tensile strength of the specimen was tested systematically. Retained austenite decreased with the increase of V and Ti, but incresed with the increase of number of cycles. The impact energy decreased, and hardness and tensile strength increased with the increase of alloying elements (V,Ti) and the decrease of the number of cycles. The hardness and tensile strength increased, but impact energy decreased with the increase of V and Ti elements and the temperature of destabillization heat treatment. After the destabillization heat treatment at the same temperature, the impact energy is increased, while hardness and tensile strength decreased as the increase of tempering temperature. Retained austenite increased with increase of destabilizatoin heat treatment temperature, while decrease with the increase of tempering temperature.