• Title/Summary/Keyword: alloy strips

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Grain Refinement of Mg-5wt%Zn Alloy by Rapid Solidification Process (급냉응고에 의한 Mg-5wt%Zn 합금의 결정립 미세화)

  • Kim, Yeon-Wook;Lee, Eun-Jong;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.17 no.3
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    • pp.302-308
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    • 1997
  • In spite of the fact that magnesium has low density and good machinability, its applications are restricted as a structural engineering material because of the poor strength, ductility, and corrosion resistance of the conventional ingot metallurgy alloys. Such properties can be improved by microstructural refinement via rapid solidification processing. In this study, Mg-5wt%Zn alloys have been produced as continuous strips by the melt overflow technique. In order to evaluate the influence of the cooling rate on the grain refinement and mechanical properties, seven different thickness strips were produced by means of controlling the speed of the cooling wheel. Then the microstructual observations were undertaken with the objective of evaluating the grain refinement as function of the cooling rate. The tremendous increase in hardness of Mg-Zn alloy was mainly due to the refinement of the grain structure by the effect of rapid solidification. The formation of intermetallic phases on the grain boundaries may have a positive effect on the corroion resistance. Therefore, despite competition from many other developments, the rapid solidification process emerges as a valuable method to develop superior and commercially acceptable magnesium alloys.

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Effects of Added Cr Element on the Tensile Strength and Electrical Conductivity of Cu-Fe Based Alloys (Cu-Fe계 합금의 강도 및 전기전도도에 미치는 Cr 원소첨가의 영향)

  • Kim, Dae-Hyun;Lee, Kwang-Hak
    • Korean Journal of Materials Research
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    • v.20 no.2
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    • pp.60-64
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    • 2010
  • This study looked at high performance copper-based alloys as LED lead frame materials with higher electrical-conductivity and the maintenance of superior tensile strength. This study investigated the effects on the tensile strength, electrical conductivity, thermal softening, size and distribution of the precipitation phases when Cr was added in Cu-Fe alloy in order to satisfy characteristics for LED Lead Frame material. Strips of the alloys were produced by casting and then properly treated to achieve a thickness of 0.25 mm by hot-rolling, scalping, and cold-rolling; mechanical properties such as tensile strength, hardness and electrical-conductivity were determined and compared. To determine precipitates in alloy that affect hardness and electrical-conductivity, electron microscope testing was also performed. Cr showed the effect of precipitation hardened with a $Cr_3Si$ precipitation phase. As a result of this experiment, appropriate aging temperature and time have been determined and we have developed a copper-based alloy with high tensile strength and electrical-conductivity. This alloy has the possibility for use as a substitution material for the LED Lead Frame of Cu alloy.

A Study on Characteristics of Al-Pb Strips and Its Sintering Behavior (Al-Pb계 합금분말의 성형 및 소결 특성에 관한 연구)

  • Moon, Jong-Tai;Lee, Young-Kun;Lee, Yong-Ho;Cho, Sung-Suk
    • Journal of Korea Foundry Society
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    • v.10 no.5
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    • pp.435-443
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    • 1990
  • By using the centrifugal atomization, which is one of the rapid solidification processes, Al-5,10wt%Pb alloys which are monotectic alloys were melted at 150K over two liquid phase line in the phase diagram. The melted alloy was poured on the rotating disk, being made into atomized powders, and then the solidified microstructure and morphology of the powder were investigated. This study converted the produced powders into strips by strained powder rolling. According to sintering temperature, the microstructure and hardness were investigated. The solidified structure of the powders were almost cellular dendritic structure. Pb particles ($2.0-3.0{\mu}m$) were fairl distributed in the Al matrix. Powder shapes were irregular. Rolling property and the compacting was good, respectively, because of increasing mechanical interlocking and surface area in the small size powders. With increasing temperature, the boundarys of powders were in porous form due to the diffusion. Pb particles which were surrounding the pores were inverse-segregated at the surface of the powders. With increasing of sintering temperature, the hardness of the powders and the strips decreased. In particular rolling-strip, the hardness abruptly decreased due to the release of work-hardening.

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Deformation Behavior of $CU_{54}Ni_6Zr_{22}Ti_{18}$ Bulk Amorphous Alloy during Multi-Pass Warm Rolling (동계 벌크 아몰퍼스의 다단 온간 압연시 변형 거동)

  • Park E. S.;Kim H. J.;Bae J. C.;Huh M. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.139-142
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    • 2005
  • Cu-Ni-Zr-Ti bulk amorphous thin strips were produced by multi-pass warm rolling of the amorphous powder at temperatures in the supercooled liquid region. Process variables for rolling of the bulk amorphous strips were properly controlled to prevent onset of crystallization and failure during rolling up to three passes. During rolling of the amorphous powder, both the deformation and densification took place and the newly developed surface on the deformed amorphous particles enhances the consolidation leading to an increase in the strength. The strain state during rolling was analyzed by FEM.

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Development of Non-contact Torque Sensor (비접촉 토오크센서의 개발(I))

  • Son, Dae-Rak;Im, Sun-Jae;Kim, Chang-Seok;Nam, Gung-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.1
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    • pp.29-33
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    • 1992
  • A non-contact torque sensor was developed using amorphous alloy. The change of maixmum magnetic induction of C0-based amorphous alloy under the tensile and compressive stress was proportional to applied torque. For the construction of the torque sensor, a glass fiber reinforced-epoxy rod was used as shaft. The amorphous strips were attached on the epoxy shaft in the direction of $+45^{\circ}$and $-45^{\circ}$. The magnetizing coil and 2 sensing coil was installed. The static and dynamic test was carried out. The linearity and sensor hysteresis of the torque sensor was less than 1%.

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Effects of Mn on Sulfur Segregation and Magnetic Induction in Thin-gauged 3%Si-Fe Strip (극박 3%규소강에서 Mn이 황의 편석 거동 및 자성특성에 미치는 효과)

  • 조성수
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.917-920
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    • 2001
  • Effects of addition of manganese and final reduction on segregation behavior of sulfur and final mangetic induction during final annealing have been investigated in the 300 ppm sulfur-contained 3% silicon-iron alloy strips with or without manganese. At the same concentration of sulfur, lower final reduction is favorable for final Goss texture. This is because the probability that the initial Goss grains survive under the highly segregated sulfur atmosphere and grow selectively within the segregated sulfur-free time range becomes higher. In the case of 3% silicon-iron with manganese, much lower magnetic induction was obtained, although the weak final reduction of 30% is given to the alloy, comparative to the 40%. This is because MnS particles acted as an reducer in the primary grain size.

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