• Title/Summary/Keyword: alloy powder

Search Result 1,108, Processing Time 0.029 seconds

Advanced Powder Processing Techniques of Ti Alloy Powders for Medical and Aerospace Applications

  • Miura, Hideshi
    • Journal of Powder Materials
    • /
    • v.20 no.5
    • /
    • pp.323-331
    • /
    • 2013
  • In this paper, two kinds of advanced powder processing techniques Metal Injection Molding (MIM) and Direct Laser Forming (DLF) are introduced to fabricate complex shaped Ti alloy parts which are widely used for medical and aerospace applications. The MIM process is used to strengthen Ti-6Al-4V alloy compacts by addition of fine Mo, Fe or Cr powders. Enhanced tensile strength of 1030 MPa with 15.1% elongation was obtained by an addition of 4 mass%Cr because of the microstructural modification and also the solution strengthening in beta phase. However, their fatigue strength was lower compared to wrought materials, but was improved by HIP. Subsequently, the effect of feeding layer height (FLH) on the characteristics of the DLF compacts was investigated. In the case of 100 ${\mu}m$ FLH, surface roughness was improved and nearly full density (99.8%) was obtained. Also, tensile strength of 1080 MPa was obtained, which is higher than the ASTM value.

Consolidation Behavior of Ti-6Al-4V Powder by Spark Plasma Sintering (Spark plasma sintering에 의한 Ti-6Al-4V 합금분말의 성형성)

  • Kim, J.H.;Lee, J.K.;Kim, T.S.
    • Journal of Powder Materials
    • /
    • v.14 no.1 s.60
    • /
    • pp.32-37
    • /
    • 2007
  • Using spark plasma sintering process (SPS), Ti-6Al-4V alloy powders were successfully consolidated without any contamination happened due to reaction between the alloy powders and graphite mold. Variation of microstructure and mechanical properties were investigated as a function of SPS temperature and time. Compared with hot isostatic pressing (HIP), the sintering time and temperature could be lowered to be 10 min. and $900^{\circ}C$, respectively. At the SPS condition, UTS and elongation were about 890 MPa and 24%, respectively. Considering the density of 98.5% and elongation of 24%, further improving the tensile strength would obtain by increasing the SPS pressure.

Blended Elemental P/M Synthesis of Titanium Alloys and Titanium Alloy-based Particulate Composites

  • Hagiwara, Masuo;Emura, Satoshi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09b
    • /
    • pp.1030-1031
    • /
    • 2006
  • Titanium alloys and Titanium alloy-based particulate composites were synthesized using the blended elemental P/M route. First, processing conditions such as the fabrication of master alloy powder were investigated. Ti-6Al-4V, Ti-5Al-2.5Fe, Ti-6Al-2Sn-4Zr-2Mo, IMI685, IMI829, Timetal 1100 and Timetal 62S, and Ti-6Al-2Sn-4Zr-2Mo/ 10%TiB and Timetal 62S/10%TiB were then synthesized using the optimal processing conditions obtained. The microstructures and mechanical properties such as tensile strength and high cycle fatigue strength were evaluated.

  • PDF

Degassing of Aluminum and Aluminum Alloy Powders as Studied by Gas Chromatography

  • Watanabe, Ryuzo;Choi, Duk-Sun;Kawasaki, Akira
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09b
    • /
    • pp.716-717
    • /
    • 2006
  • Gas release behavior from aluminum and Al 7075 alloy powders during heating in argon was investigated by in-situ gas chromatography. Water vapor, hydrogen, carbon mono-oxide were detected as individual evolution spectra against heating temperature and time. The mechanisms of water and hydrogen evolutions were studied in detail for the determination of effective degassing condition. Magnesium in the alloy powder was found to lower the hydrogen evolution temperature to enhance overall hydrogen release.

  • PDF

Morphology, Phase Contents, and Chemical Composition of Nanopowders Produced by the Electrical Explosion of Tin-Lead Alloy Wires

  • Kwon, Young-Soon;P. Ilyin, Alexander;V. Tichonov, Dmitrii
    • Journal of Powder Materials
    • /
    • v.10 no.3
    • /
    • pp.157-160
    • /
    • 2003
  • Phase contents and elemental composition of ultradispersed powders obtained by the electrical explosion of tin-leadalloy powders are investigated. It is demonstrated that during the explosion and subsequent cooling, surface layers of powder particles are enriched in lead compared to the initial alloy. The thermal stability of powders oxidizing in air is also investigated.

Assessment of the Corrosion Behavior of a Sintered Al-Cu-Mg Alloy in Aeronautical Environments as a Function of the Heat Treatment

  • Sanchez-Majado, S.;Torralba, J. M.;Jimenez-Morales, A.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09a
    • /
    • pp.549-550
    • /
    • 2006
  • The corrosion performance of a powder metallurgical aluminum alloy in aeronautical environments was studied for both as sintered and heat treated states. Sintered samples were obtained by uniaxial pressing of an Al-Cu-Mg prealloyed powder followed by liquid phase sintering. The heat treatments applied were T4 and T6. Corrosion behaviour was assessed by means of potentiodynamic polarization. Results for the equivalent commercial wrought counterpart, AA2024-T3, are also presented for comparison. Similar corrosion performance was observed for both as sintered and AA2024-T3 samples, while corrosion resistance of the PM materials was improved by the heat treatment, especially in the T4 state.

  • PDF

Fabrication of Aluminum Matrix Composite Reinforced with Al0.5CoCrCuFeNi High-Entropy Alloy Particles

  • Min Sang Kim;Han Sol Son;Gyeong Seok Joo;Young Do Kim;Hyun Joo Choi;Se Hoon Kim
    • Archives of Metallurgy and Materials
    • /
    • v.67 no.4
    • /
    • pp.1543-1546
    • /
    • 2022
  • The aluminum composite with dispersed high entropy alloy were developed by stir casting involving the powder-in-tube method. First, Al0.5CoCrCuFeNi high entropy alloy (HEA) powder was made by mechanical alloying, and the powder was extruded in a tube-type aluminum container to form HEA precursor. The extruded HEA precursor was then dispersed in the aluminum matrix via stir casting. As a result, Fe-Cr-Ni based high-entropy phases was uniformly formed in the aluminum matrix, revealing ~158, 166, 235% enhancement of tensile strength by incorporating 1, 3, and 5 wt% HEA particles, respectively.

Synthesis and Characteristics of FePt Nanopowder by Chemical Vapor Condensation Process

  • Yu, Ji-Hun;Lee, Dong-Won;Kim, Byoung-Kee;Jang, Tae-Suk
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09b
    • /
    • pp.1196-1197
    • /
    • 2006
  • FePt binary-alloy nanopowder has been successfully synthesized by chemical vapor condensation process with two metal organic precursors, i.e., iron pentacarbonyl and platinum acetylacetonate. Average particle size of the powder was less than 50 nm with very narrow size distribution, revealing high dispersion capability. Characteristics of the powder could be controlled by changing process parameters such as reaction temperature, chamber pressure, as well as gas flow rate. Magnetic properties of the synthesized FePt nanopowder were investigated and analyzed in terms of the powder characteristics.

  • PDF

Synthesis of Ultrafine Zr Based Alloy Powder by Plasma Arc Discharge Process

  • Lee, Gil-Geun;Park, Je-Shin;Kim, Won-Baek
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09a
    • /
    • pp.420-421
    • /
    • 2006
  • In the present study, ultrafined Zr-V-Fe based alloy powder prepared by a plasma arc discharge process with changing process parameters. The chemical composition of synthesized powder was strongly influenced by the process parameters, especially the hydrogen volume fraction in the powder synthesis atmosphere. The synthesized powder had an average particle size of 50 nm. The synthesized Zr-V-Fe based particles had a shell-core structure composed of metal in the core and oxidse in the shell.

  • PDF