• Title/Summary/Keyword: alkali pulping

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Nitric-Acid Pulping of Municipal Wastepapers and its Spent-Liquor Utilization for Fertilizers(I) -Study on the Nitric-Acid Pulping Conditions of OCC Pulp- (도시 폐휴지의 질산 펄프제조와 펄프폐액의 입상 비료화 기술개발(I) -폐골판지 상자(OCC)의 질산 펄프제조 조건-)

  • 임기표;위승곤;김창래;양정훈
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.32 no.4
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    • pp.74-80
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    • 2000
  • A series of studies on nitric-acid pulping of municipal recycled waste papers were carried out to substitute the bleached chemical pulp imported for producing printing paper as well as to use its solidified spent-liquor as fertilizer. The first experiment was carried out to find the optimum treatment conditions such as pulp consistency, nitric acid charge and temperature in $HNO_3$-alkali pulping process. The results obtained were as follows: 1. Some selective delignification of OCC pulp was conducted by $HNO_3$-alkali process. The higher the temperature and concentration of nitric acid, the lower the pulp yield and kappa number of treated pulp. while its brightness was increased. 2. The higher consistency required the stronger mixing in case of more than 5% pulp. 3. In the laboratory, the suitable $HNO_3$-treating condition seemed to be less than 6% consistency, lower than 500% $HNO_3$charge on pulp and lower than $100^{\circ}C$ in cooking temperature. 4. The spent liquor with 1.77% N-content seemed to be slow-release nitrogen fertilizer suitable for agriculture.

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A Comparative Study on Green Liquor Pre-Pulping Extraction of Mixed Hardwood Chips (혼합 하드우드 칩으로부터 녹액(Green Liqour)선-펄핑추출 공정에 관한 연구)

  • Um, Byung-Hwan
    • Korean Chemical Engineering Research
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    • v.51 no.5
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    • pp.561-567
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    • 2013
  • Mixed hardwood chips were pre-pulping extracted with green liquor prior to kraft pulping in order to recover hemicelluloses for use as biofuels. This green liquor solution containing mainly sodium sulfide and sodium carbonate was applied at different alkali charges (expressed as $Na_2O$) of 0, 1, 3, and 5% on dry wood weight. The extractions were performed at $160^{\circ}C$ for residence times ranging from about 1-2 h to determine the effect of extraction severity on composition of the pre-pulping extract. The severity of hemicellulose extraction time and green liquor charge controls the concentration of acetic acid and monosaccharide sugars available for downstream processing, the accumulation of degradation products such as organic acids and furans in the extract. As the alkali charge was increased, the amount of acetate side chains on the hemicelluloses and the dissolved lignin in the extract increased but the carbohydrate and sugars in the extract decreased appreciably. Hot water extraction (0% alkali addition) released the greatest amount of carbohydrates, up to 29.80 g/L measured as component sugars, but resulted in the greatest decrease in pulp yield. Meanwhile, pre-pulping extraction with 3% green liquor increased the pulp yield while greatly reducing the component sugars to 7.08 g/L. Fundamental data obtained in this study will allow selection of optimum hemicellulose extraction conditions for integrating the extraction operation into the Kraft pulping process.

Studies on the Pollution-Free Pulping by Nitric Acid - Nitric Acid Pulping of Alkali-Pretreated Wood - (질산(窒酸)을 이용한 무공해(無公害)펄프 제조(製造)에 관한 연구(硏究) - 알카리 전처리재(前處理材)의 질산(窒酸)펄프화에 관하여 -)

  • Cho, Nam Seok
    • Journal of Korean Society of Forest Science
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    • v.61 no.1
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    • pp.27-36
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    • 1983
  • This study was performed to get the basic information on nitric acid pulping of beech wood. In order to reduce the consumption of nitric acid, alkali pretreated woods were applied to a nitric acid pulping process. It consisted of nitric acid treatment to a high residual lignin content and the subsequent delignification with alkali, required far less chemical than the single stage method. At the first stage of nitric pulping, pulp yield descreased with increasing cooking time and 3 percent of nitric acid was more effective on the delignification of wood than 1 or 2 percent. Alkali pretreatment of wood improved significantly the rate of delignification, and 79 percent of the pretreated yield was good enough for excellent delignification. The dissolution of carbohydrate (mainly xylose) was increased with increasing cooking time, especially at the second stage. It would be considered that carbonyl groups introduced to polysaccharides in wood by nitric acid oxidation caused the degradation of carbohydrates.

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Optimization of Process Variables for the Soda Pulping of Carpolobia Lutea (Polygalaceae) G. Don

  • Ogunsile, B.O.;Uba, F.I.
    • Journal of the Korean Chemical Society
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    • v.56 no.2
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    • pp.257-263
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    • 2012
  • The selection of suitable delignification conditions and optimization of process variables is crucial to the successful operation of chemical pulping processes. Soda pulping of Carpolobia lutea was investigated, as an alternative raw material for pulp and paper production. The process was optimized under the influence of three operational variables, namely, temperature, time and concentration of cooking liquor. Equations derived using a second - order polynomial design predicted the pulp yield and lignin dissolution with errors less than 8% and 11% respectively. The maximum variations in the pulp yield using a second order factorial design was caused by changes in both time and alkali concentration. Optimum pulp yield of 43.87% was obtained at low values of the process variables. The selectivity of lignin dissolution was independent of the working conditions, allowing quantitative estimations to be established between the pulp yield and residual lignin content within the range studied.

Evaluation of the Physical Properties of Kraft Pulps Made from Major Agricultural Byproducts (주요 농업부산물로 제조한 크라프트 펄프의 물리적 특성 평가)

  • Lee, Ji-Young;Lim, Gi-Baek;Kim, Sun-Young;Park, Jong-Hea;Kim, Chul-Hwan;Hur, Young-Jun;Kim, Young-Hoon;Kim, Yeon-Oh;Lee, Se-Ran
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.3
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    • pp.50-57
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    • 2014
  • In this study, we investigated the physical properties of kraft pulps made from rice husk, peanut husk and garlic stems. These agricultural byproducts were collected individually, and then various pulps were manufactured from them by controlling active alkali, sulfidity, reaction time and the liquor ratio in the kraft pulping process in order to analyze the applicability of these agricultural byproducts as raw materials for kraft pulps. After kraft pulping, we measured yield, flake content, fiber length, fiber width and freeness of pulps, and the fiber shapes of the pulps were observed by using an optical microscope. When the higher active alkali, longer reaction time and lower liquor ratio were applied in kraft pulping process, reject content decreased and fiber yield increased. The pulp from garlic stems had the longest fiber length and that from rice husk showed the highest intial freeness. All of the pulps from agricultural byproducts showed higher initial freeness, shorter fiber length and the similar fiber width compared to OCC, BCTMP and hardwood BKP. The fibers of the pulps made from agricultural byproducts showed a similar shape to those of commercial pulps. It was concluded that these agricultural byproducts had a potential as raw materials to produce an alternative pulp to the commercial pulps.

Manufacturing of Korean Paper(Hanji) with Indian Mallow (Abutilon avicennae Gaertner) as the Alternative Fiber Resources(I) - Productivity and Pulping Characteristics of Indian Mallow - (대용섬유자원으로써 어저귀를 이용한 한지제조(제1보) - 어저귀의 건물 생산량 및 펄프화 특성 -)

  • Jeong, Seon-Hwa;Cho, Nam-Seok;Choi, Tae-Ho
    • Journal of the Korean Wood Science and Technology
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    • v.30 no.2
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    • pp.144-150
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    • 2002
  • Indian mallow is characterized by the rapid growth and high harvest of the fibrous materials. This study was carried out to investigate the sheet properties of Hanji using Indian mallow, made by different pulping methods, such as alkali and sulfomethylated pulpings and different stock compositions, various mixing ratios of bast fiber, woody core and whole stalk fibers. The results from this study were summarized as follows. The length and width of the bast fibers were 1.40-430 mm(av. 235 mm), and 9.2-26.4 ㎛(av.18.3 ㎛), respectively. The cell wall thickness was 4.0-115 ㎛(av. 7.7 ㎛). Runkel ratio, flexibility coefficient and fiber length/fiber width ratio were 1.38, 0.42 and 128 respectively. Bast fiber and whole stalk were cooked by alkali and sulfomethylated methods. Sulfomethylated pulping resulted in superior pulp in terms of yield and quality as compared with those of alkali pulping. The pulp yields of bast fiber was higher than those of whole stalk

Soda and Soda-AQ Pulps Properties from African Tulip Tree (아프리카 튤립으로 제조한 soda 및 soda-AQ 펄프의 특성)

  • Lee, Jai-Sung;Song, Woo-Yong;Shin, Soo-Jeong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.5
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    • pp.85-90
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    • 2015
  • To use the African tulip tree (Spathodea campanulata) as raw material for chemical pulping, soda and soda-AQ pulping was investigated. In chemical compositional analysis, lignin contents of African tulip (33.1%) was higher than other hardwood such as Yellow poplar (17.5%), Acacia (27.1%), or Eucalyptus (24.2%). Soda or soda-AQ pulping with African tulip tree resulted in yield at 43.4-44.8% with 29.5-34.5 Kappa number, pulping condition with 20-22% active alkali. Kappa number of African tulip tree pulp was quite higher than other tropical hardwood (Eucalyptus or Accacia) with less yield due to higher lignin content in wood. Fiber length and width of pulp from African tulip tree was similar to Accacia pulp and shorter than eucalyptus pulp.

Studies on the Properties of Mechanical Pulp from Italian Poplar Wood(Populus euramericana I-476) by the Age of Tree (수령(樹齡)에 의한 포플러펄프의 성질(性質)에 관(關)한 연구(硏究))

  • Shin, Dong-So;Jo, Byoung-Muk;Ahn, Won-Yong;Moon, Chang-Guk;Shim, Chong-Supp
    • Journal of the Korean Wood Science and Technology
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    • v.10 no.3
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    • pp.168-179
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    • 1982
  • The first step to utilize the growing resources of Italian poplar (Populus euramericana I-476) for pulp-Woods, its characteristics and adaptabilities to the pulp industry must be investigated completely. The plantation methods are important for its fast growing in stock, and no less important is the cutting age for its utilization as pulpwood. In this paper, the stone groundwood pulping, refiner groundwood pulping and chemi-groundwood pulping characteristics by the age of tree, along with their physical and chemical characterstics were tested, and relationships between the age groups were analyzed to find out the optimum felling age. The results obtained are as follows: 1. The coefficient of pliability was a little higher in the case of younger trees. 2. The water retention value of each pulp was directly proportional to its physical strength, but this tendency was not detected between the age groups of sample woods. 3. Generally, the physical strength of younger wood pulp was lower regardless of the pulping process. But in the case of pretreatment with NaOH, Asphund and CGP pulp from 5 year old sample wood were stronger in physical strengths than those of GP and Asplund pulp with no pretreatment from 10 years old sample wood. 4. The tear factor of Asplund pulp with alkali pretreatment was higher than that of CGP pulp but the breaking length and the burst factor was similar in all processes. Considering the pulp yield and its brightness, CGP process seems to be advantageous. 5. The dissimilarity of physical strength between 7 and 10 years old wood pulp was not very large in all pulping processes but the physical strength of 5 year old wood pulp was very weak. In the of groundwood pulping from Italian poplar woods, 5 year old wood pulp should be mixed with other long fiber pulp for making a good paper.

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Pulping Features of Blue-stained and Fungicide-treated Woods (청변균 및 살균제처리재의 펄프화특성)

  • Cho, Nam-Seok;Jeong, Seon-Hwa
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.37 no.3
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    • pp.66-73
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    • 2005
  • This study was performed to understand the changes in wood extractives, mainly acetone extracts, in pine woods (Pinus densiflora and Pinus rigida) treated by three blue stain fungi (BSF) such as native BSF in Korea, Leptographium sp., screened Albino strain(BSFcs-1) and commercial Cartapip and fungicide, Wood guard. In addition their pulping and bleaching properties were investigated. BSF treatment has significantly reduced acetone extracts, $25.1{\sim}30.4%$ decreasing in red pine and $22.9{\sim}28.1%$ in pitch pine. Three week aging treatment showed about 20% decreasing in red pine and 19.3% in pitch pine. There were not so significant differences in extracts reduction among native BSF and Albino-type strains (Albino strain, BSFcs-1, and commercial Cartapip). But fungicide, Wood guard, treated wood showed relatively lower decreasing rates of extractives, 14% in red pine and 10.1% in pitch pine. Therefore it is understandable that the fungicide could protect the wood from blue stain fungi attack, but has no effect on its extractive reduction. Concerned to pulping properties of BSF and fungicide treated woods, red pine and pitch pine, optimum pulping condition was 20% active alkali, wood to liquor ratio 1 to 6, $170^{\circ}C$, and 2.5 hr. In the case of BSF woods, optimum pulping condition was same as the sound wood, $43.5{\sim}45%$ of pulp yields and $1.3{\sim}1.45%$ of rejects. Screened pulp yield of fungicide treated wood was lower than those of BSF treated woods. Rejects in pulps were higher in fungicide-treated wood than BSF treated woods. Bleaching pulp yields were ranged of 92 to 93.5%. BSF, Cartapip and fungicide treated woods resulted in lower brightness of $55{\sim}58%$, but Albino-type strain(BSFcs-1) $61.3{\sim}62.3%$, very similar to untreated one. Therefore bleaching chemicals could be saved in the processing of chemical pulping.

Studies on the Manufacturing of Pollution-free Korean Traditional Paper without Bleaching (II) -Development of the Special Sheet Former for Korean Traditional Paper- (표백(漂白)이 필요없는 무공해(無公害) 전통한지(傳統韓紙)의 제조(製造)에 관한 연구(硏究) (II) -특수 한지 초지기 개발-)

  • Cho, Nam-Seok;Choi, Tae-Ho;Seo, Won-Sung;Kim, Jong-Gyu;Yang, Yun-Wook
    • Journal of the Korean Wood Science and Technology
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    • v.21 no.3
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    • pp.67-73
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    • 1993
  • This study was attempted to develop the Special Sheet Former for Hanji (Korean Traditional Paper), which could be easily used anyone who has no any special skill, and to evaluate its sheet forming characteristics. The sheet former for Hanji was designed, manufactured and tested its sheet forming features. This former was resulted in superior even basis weights and good formation of sheets without any special technological experiences, but poor consolidation according to the difficulty of web pressing during dewatering process. Sulfomethylated pulping resulted in the superior pulp with high yield and better quality compared to those of alkali and alkali-peroxide pulps. Since the pulp was so bright, there was almost no need additional bleaching.

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