• Title/Summary/Keyword: acoustic emission method(AE method)

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Acoustic Emission Monitoring Fine Wire Drawing Process (와이어 인발가공에 있어서 음향방출 발생 특성)

  • 이완규
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.1
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    • pp.43-50
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    • 1996
  • From a manufacturing standpoint it would be desirable to monitor the degradation of drawing die, that is essential for the maintenance of die quality, the evaluation of product integrity and the reducing scrap. Acoustic emission is powerful method in monitoring fine wire drawing process, especially in detecting the die fracture at early stage. Experiments also suggested that acoustic emission sigals contained valuable information regarding the stage of a drawing process such as the surface appearance of products and the condition of lubrication. These informations are AE monitoring techniques a possible tool in monitoring the drawing process operation. In order to approach this, this paper discusses the nature of acoustic emission signal presented which illustrate the effects of wire and die material, lubricants, and drawing speed on the generation and the mean voltage level of acoustic emission signal. From these experimental, results, we understanded controlling factors of acoustic emission generation.

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A judgment algorithm of the acoustic signal for the automatic defective manufactures detection in press process (음향방출 신호를 이용한 프레스 불량품 자동 판단 알고리즘)

  • Kim, Dong-Hun;Lee, Won-Kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.3
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    • pp.76-82
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    • 2010
  • A laborer always watched a process of production carefully but defective manufactures were inspected after press process. These inspections made a waste of human power and defective manufactures could make a serious damage of press mold. Therefore, AE(Acoustic Emission) system was introduced to prevention of the damage of the press molds, to a real time detection of defective manufactures and to save human power. AE system was introduced to solve this problem which is a detecting defective manufacture on real time and to prevent the damage of the press mold. In this research we get acoustic emission signal in accordance with weight and processing method of press by using AE sensor, Preamplifier, AE board signal board which occurs press processing and it analyzed various signal through using CMD8 software on the time. From the result, we found that the intensity and shape of the signal were changed according to the weight and processing type of the press. By using this special algorithm, it can judge the acoustic signal which occurs from press on real time.

A Study on Acoustic Emission Characteristics of MCrAlY Coated Material by Vacuum Plasma Spray Process (진공 플라즈마 용사공정에 의한 MCrAlY코팅재의 음향방출 신호 특성 연구)

  • 박진효;이구현;예경환;김정석;강명창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.921-924
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    • 2004
  • This paper is to investigate a crack for plasma sprayed MCrAlY coated material by acoustic emission method in 4-point bending test. The CoNiCrAlY is coated on Inconel-718 by vacuum plasma spray process. Micro-hardness measurement was conducted by means of Micro Vickers-hardness indentor. The porosity of coating layer was measured using a SEM and Image Analyzer. AE monitoring system is composed of PICO type sensor, a wide band preamplifier(40dB), a PC and AE DSP(16/32 PAC) board. The AE count, Hit and energy of coating specimens is measured according to coating thickness.

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The Abnormal Condition Monitoring of Rotary Compressor using Acoustic Emission (AE 신호를 이용한 회전형 압축기의 이상상태 감시)

  • Lee Kam-Gyu;Jung Ji-Hong;Kim Jeon-Ha;Kang Myung-Chang;Kim Jeong-Suk
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.118-123
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    • 2004
  • The compressor has one of important roles in refrigeration cycle and it determines refrigeration efficiency and quality This paper aims to monitor rotary compressors for room air conditioners by using Acoustic Emission(AE) technique. The reliability of rotary compressors has been evaluated through visual inspection on them after long term test. This paper describes methods for acquisition and processing AE raw signal to monitor the state of rotary compressor. A detecting method of abnormal compressor in real time is suggested and special-purpose monitoring system which can be applied to automatic manufacturing line is developed using one-chip microprocessor at low cost.

Development of Acoustic Emission Monitoring System for Fault Detection of Thermal Reduction Reactor

  • Pakk, Gee-Young;Yoon, Ji-Sup;Park, Byung-Suk;Hong, Dong-Hee;Kim, Young-Hwan
    • Nuclear Engineering and Technology
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    • v.35 no.1
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    • pp.25-34
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    • 2003
  • The research on the development of the fault monitoring system for the thermal reduction reactor has been performed preliminarily in order to support the successful operation of the thermal reduction reactor. The final task of the development of the fault monitoring system is to assure the integrity of the thermal$_3$ reduction reactor by the acoustic emission (AE) method. The objectives of this paper are to identify and characterize the fault-induced signals for the discrimination of the various AE signals acquired during the reactor operation. The AE data acquisition and analysis system was constructed and applied to the fault monitoring of the small- scale reduction reactor, Through the series of experiments, the various signals such as background noise, operating signals, and fault-induced signals were measured and their characteristics were identified, which will be used in the signal discrimination for further application to full-scale thermal reduction reactor.

Acoustic emission technique to identify stress corrosion cracking damage

  • Soltangharaei, V.;Hill, J.W.;Ai, Li;Anay, R.;Greer, B.;Bayat, Mahmoud;Ziehl, P.
    • Structural Engineering and Mechanics
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    • v.75 no.6
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    • pp.723-736
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    • 2020
  • In this paper, acoustic emission (AE) and pattern recognition are utilized to identify the AE signal signatures caused by propagation of stress corrosion cracking (SCC) in a 304 stainless steel plate. The surface of the plate is under almost uniform tensile stress at a notch. A corrosive environment is provided by exposing the notch to a solution of 1% Potassium Tetrathionate by weight. The Global b-value indicated an occurrence of the first visible crack and damage stages during the SCC. Furthermore, a method based on linear regression has been developed for damage identification using AE data.

Parametric and Wavelet Analyses of Acoustic Emission Signals for the Identification of Failure Modes in CFRP Composites Using PZT and PVDF Sensors

  • Prasopchaichana, Kritsada;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.6
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    • pp.520-530
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    • 2007
  • Combination of the parametric and the wavelet analyses of acoustic emission (AE) signals was applied to identify the failure modes in carbon fiber reinforced plastic (CFRP) composite laminates during tensile testing. AE signals detected by surface mounted lead-zirconate-titanate (PZT) and polyvinylidene fluoride (PVDF) sensors were analyzed by parametric analysis based on the time of occurrence which classifies AE signals corresponding to failure modes. The frequency band level-energy analysis can distinguish the dominant frequency band for each failure mode. It was observed that the same type of failure mechanism produced signals with different characteristics depending on the stacking sequences and the type of sensors. This indicates that the proposed method can identify the failure modes of the signals if the stacking sequences and the sensors used are known.

Friction Welding of Dissimilar Hot Die Punch Materials and Its Creep Prediction and Quality Evaluation by AE(I) - FRW and AE+ (열간 금형펀치 제작을 위한 이종재 마찰용접과 고온크리프 실시간 예측 및 AE에 의한 품질평가(Ⅰ) -마찰용접과 AE)

  • Park, Il-Dong;Oh, Sae-Kyoo;Kim, Ji-Su
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.77-82
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    • 1999
  • The compleete joining method for dissimilar hot die punch materials and its real-time evaluation method are not available at present. Brazing method has been used for joining them, but it is known that the welded joint by the brazing has the lower bonding efficiency and reliability than the diffusion welding. The friction wleding with a diffusion mechanism in bonding was applied in this study. So, this work was carried out to determine the optimal friction welding conditions and to analyze mechanical properties of friction welded joints of hot die punch materials (STD61 for the blade part of hot die punch) to alloy steel (SCM440 for the shank park of hot die punch) such as plunger. In addition, acoustic emission test was carried out during friction welding to evaluate the weld quality.

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Signal Processing Technology for Rotating Machinery Fault Signal Diagnosis (회전기계 결함신호 진단을 위한 신호처리 기술 개발)

  • Choi, Byeong-Keun;Ahn, Byung-Hyun;Kim, Yong-Hwi;Lee, Jong-Myeong;Lee, Jeong-Hoon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.10a
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    • pp.331-337
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    • 2013
  • Acoustic Emission technique is widely applied to develop the early fault detection system, and the problem about a signal processing method for AE signal is mainly focused on. In the signal processing method, envelope analysis is a useful method to evaluate the bearing problems and Wavelet transform is a powerful method to detect faults occurred on rotating machinery. However, exact method for AE signal is not developed yet. Therefore, in this paper two methods which are Hilbert transform and DET for feature extraction. In addition, we evaluate the classification performance with varying the parameter from 2 to 15 for feature selection DET, 0.01 to 1.0 for the RBF kernel function of SVR, and the proposed algorithm achieved 94% classification accuracy with the parameter of the RBF 0.08, 12 feature selection.

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Monitoring Technique using Acoustic Emission and Microseismic Event (AE와 MS 이벤트를 이용한 계측기술)

  • Cheon, Dae-Sung;Jung, Yong-Bok;Park, Chul-Whan;Synn, Joong-Ho;Park, Eui-Seob
    • Tunnel and Underground Space
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    • v.18 no.1
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    • pp.1-9
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    • 2008
  • Acoustic emission (AE) and Microseimsic (MS) activities are law-energy seismic events associated with a sudden inelastic deformation such as the sudden movement of existing fractures, the generation of new fractures or the propagation of fractures. These events rapidly increase before major failure and happen within a given rock volume and radiate detectable seismic waves. The main difference between AE and MS signals is that the seismic motion frequencies of AE signals are higher than those of MS signals. As the failure of geotechnical structures usually happens as a high velocity and small displacement, it is nat easy ta determine the precursor and initiation stress level of failure in displacement detection method. To overcame this problem, AE/MS techniques far detection of structure failure and damage have recently adapt in civil engineering. This study deal with the basic theory of AE/MS and state of arts in monitoring technique using AE/MS.