• Title/Summary/Keyword: accelerator/sulfur ratio

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Vucanization Study by DSC (DSC를 이용한 가황반응 연구)

  • Cho, Duk-Won;Yoon, Chan-Ho
    • Elastomers and Composites
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    • v.27 no.4
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    • pp.275-280
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    • 1992
  • Vulcanization reaction was studied by DSC through the comparison cure states to physical properties and the investegation of chemicals effect on vulcanization. Reaction enthalpy showed a good correlation with physical properties, increased with the increase of sulfur content, and increased with accelerator content, as well, where the ratio of MOR to sulfur was less than 1.0. Reaction temperature was decreased with increasing accelerator content and decreased also with sulfur content where the ratio of MOR to sulfur was more than 1:3. As a result, the cure state and reaction temperature could be controlled effectively with the ratio of accelerator to sulfur in the range of a third to unity.

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The Study on the Dependence of Cure Condition for Reinforcing Filler (보강성충전제의 가황조건 의존성에 관한 연구)

  • Lee, Seag
    • Elastomers and Composites
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    • v.33 no.2
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    • pp.75-82
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    • 1998
  • The purpose of this experimental study was to investigate the effects of vulcanization condition on the properties of reinforced rubbers. Rubber reinforcing ability of carbon black was more efficient than other fillers, but tensile properties were not affected by vulcanization condition while vulcanization condition affected the physical properties of rubber compounds with silica and silane treated slica. It was found that silica and silane treated silica filled rubber compounds showed good dynamic properties, rebound, heat build-up, 0 and $60^{\circ}C$ tan $\delta$ compared with carbon black filled rubber compounds. Carbon black filled rubber compounds were higher than silica and silane treated silica filled rubber compounds in total crosslinking density by vulcanization condition. By analysis of crosslinking type, polysulfide crosslinking was the highest in the carbon black filled rubber compounds with decreasing the ratio of sulfur to accelerator, monosulfide crosslinking was the highest in the silane treated silica filled compounds with in-creasing the ratio of sulfur to accelerator.

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Crock Resistance Properties of Natural Rubber Compounds for Tank Track Pads (군용 전투차량 궤도 pads용 천연고무 배합물의 내크랙성 향상을 위한 연구)

  • Shin, Jung-Eun;Kim, Yu-Seuk;Bae, Jong-Woo;Kim, Won-Ho
    • Elastomers and Composites
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    • v.33 no.5
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    • pp.335-344
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    • 1998
  • In this study, the tearing energy and the rate of crack propagation of natural rubber (NR) compounds were evaluated to improve the crack resistance of tank-track pads. Although the factors affecting the crack resistance properties of NR compounds are various in this experiment, the effects of filler(carbon black) and the crosslinking system were evaluated. When the amount of accelerator is equal to that of sulfur( eg. efficient vulcanization), the compound shows the most excellent in the aged mechanical properties and the crack resistance properties. The ISAF carbon black(CB) having a good reinforcing characteristics was better than any other CB grades in physical properties and processablity. The optimum content was 50phr.

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The Effect of Cure System for the Viscoelastic Properties of Vulcanized Rubber (가황시스템 변화가 가황고무의 점탄성적 특성에 미치는 효과)

  • Park, Nam-Cook;Lee, Seog
    • Elastomers and Composites
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    • v.34 no.1
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    • pp.11-19
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    • 1999
  • Rebound, storage and loss modulus, and tan ${\delta}$ were investigated on cured rubbers with various ratios of sulfur to accelerator and the volume fraction of carbon black in the cured rubbers. The rebound was increased as the sulfur to accelerator ratio and the volume fraction of carbon black decreased. The storage modulus decreased as the loading of carbon black and the strain increased regardless of the cure systems. The network structure formed by filler-filler interaction was destroyed above 6% strain regardless of the loading of carbon black, because constant storage modulus was shown at the higher strain than 3% for $40{\sim}50phr$ loading of carbon black and at the higher strain than 6% for 60 phr and above loading of carbon black. Little effect on loss modulus was found at the low loading of carbon black, but the peak of loss modulus was shown at 1% strain as the loading of carbon black was increased. Tan ${\delta}$ increased as the loading of carbon black and the strain were increased regardless of the cure system, and maximum tan ${\delta}$ was shown at 2% strain regardless of the loading of carbon black.

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A Study on Effects of Vulcanization Systems on Cross-linking and Degradation Reactions of NR/CR Blends Using Dynamic DSC and TGA (Dynamic DSC와 TGA를 이용한 NR/CR 고무블렌드의 가황시스템이 가교 및 열화반응에 미치는 영향 연구)

  • Min, Byung-kwon;Park, DongRyul;Ahn, WonSool
    • Korean Chemical Engineering Research
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    • v.47 no.2
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    • pp.169-173
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    • 2009
  • Effects of variations sulfur/accelerator ratio on cross-linking and thermal degradation behavior of NR/CR rubber compounds were studied using both dynamic DSC and non-isothermal TGA. DSC thermograms of the given samples were obtained with several different heating rates, and after cross-liked in DSC, TGA thermograms with the same samples also obtained. Kissinger analysis was applied to assess the activation energies for the cross-linking and thermal decomposition processes. Results showed that the formation and thermal decomposition reaction of the samples occurred in the overall temperature range of $120{\sim}180^{\circ}C$ and $350{\sim}450^{\circ}C$, respectively, exhibiting that data could be well-fittable by Kissinger method. Furthermore, formation activation energy by DSC was estimated as $83.0{\pm}5.0kJ/mol$, which was much smaller than that of degradation by TGA, $147.0{\pm}2.0kJ/mol$. From these results, it was considered that, although variations of sulfur/accelerator ratio in the present experiments affected little on the formation mechanism and/or thermal degradation, they could play roles as the catalysts which lower the activation energy of formation. Because of stabilization after formation reaction, however, they have no more effects on the lowering the activation energy, showing higher values when decomposition, caused by main-chain scissions.

The Effects of Cure System on Vulcanization Reaction Constant and Physical Properties of Rubber Compounds (가황시스템 변화가 배합고무의 가황반응속도 및 물리적 특성에 미치는 영향)

  • Lee, Seag;Park, Nam Cook
    • Applied Chemistry for Engineering
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    • v.10 no.3
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    • pp.419-426
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    • 1999
  • In this study, the reaction rate constant, activation energy, total crosslinking density, elastic constant, cure properties ($t_5,\;t_{90}$), modulus, and abrasion resistance of rubber compounds were investigated as a function of cure temperatures, cure systems and reinforcing filler loadings. Reaction rate constants showed strong dependence on thc carbon black loading, cure temperature and cure system, and increased sharply with increasing the reaction temperatures. The lowest activation energy was obtained in the efficient cure (EC) system which corresponds to the high level of sulfur to accelerator ratio, and the activation energy was decreased with decreasing the carbon black loadings. The change of carbon black loadings directly affects the modulus and abrasion resistance, but the change of cure system showed various effects on the rubber compounds. Increased carbon black loadings showed the high modulus, improved abrasion resistance and short scorch time but decrease in crosslinking density and elastic constant. Higher crosslinking density and elastic constant were shown in the EC cure system regardless of carbon black loadings, but scorch timc ($t_5$) was not affected by the change of the ratio of sulfur to accelerator. Rapid optimum cure time ($t_{90}$) were showen in the EC cure system. Also, the equivalent cure curve coefficient of rubber compound was 0.96 for conventional cure (CC) system, and 0.94 for semi-efficient cure (SEC) and EC system regardless carbon black loadings. As regarding the abrasion resistance, wear volume showed the logarithmic increase for the loaded weight.

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A Study on the Low Temperature Retraction of NR (가황천연고무의 저온 회복력에 관한 연구)

  • Yun, Jun-Ho;Kim, Tae-Ho
    • Elastomers and Composites
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    • v.35 no.4
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    • pp.303-310
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    • 2000
  • Low temperature retraction characteristics were investigated on the cured natural rubber with various ratios of crosslinking agents, filler and additives. The cured natural rubber product was elongated about 200% at $-40^{\circ}C$ for 24 hours and then retracted. In a definite range, the retraction was increased as the sulfur to accelerator ratio increased and as the filler contents decreased. The retraction was maximum for a definite range of amount of accelerators, plasticizer and activator. Adding some peroxide additively retraction characteristics improved and curing time got longer.

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The Changes of Vulcanization and Physico-Mechanical Properties of NR/BR Blend with the Content of Sulfur and Accelerator (황 및 가황 촉진제의 함량에 따른 NR/BR 블렌드의 가황과 물리적·기계적 특성의 변화)

  • Kim, Wan-Young;Lee, Dai-Soo;Kim, Youn-Sop;Kim, Hyung-Soon;Nah, Chang-Woon
    • Applied Chemistry for Engineering
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    • v.2 no.4
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    • pp.356-362
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    • 1991
  • The physico-mechanical properties of NR/BR blend were measured, and the results were interpreted in terms of the crosslink density with cure system. The cure rate, maximum torque and crosslink density increase with the content and ratio of curative for cure system. Hardness, 300 % tensile modulus, rebound and wear resistance increase with crosslink density of the vulcanizate but heat build-up and tan $\delta$ at $60^{\circ}C$ decrease. It is expected that semi-EV(efficient vulcanization) cure system is appropriate for application in tire tread of truck/bus in which load bearing property is impotant.

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Heat and Crack Resistance of Natural Rubber(NR) Compounds According to the Type of Antioxidants (산화방지제 종류에 따른 천연고무 배합물의 내열성 및 내크랙성)

  • Roh, Jong-Dae;Shin, Jun-Geun;Kim, Jin-Tae;Hur, Jae-Young;Kim, Won-Ho
    • Elastomers and Composites
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    • v.34 no.4
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    • pp.341-349
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    • 1999
  • In this study, heat and crack resistance of natural rubber (NR) compounds was evaluated. To prevent the effects of the crosslinking system, a conventional vulcanization system was selected, where the accelerator/sulfur ratio was fixed to 0.25. Vulcanizates containing phenylenediamine showed high tensile strength and tear strength compared to other vulcanizates because phenylenediamine can cause additional crosslinking and high dispersion In the vulcanizates. In the pure shear test, vulcanizates containing phenylenediamine showed an excellent tearing energy which was due to the irregular crack path, and showed excellent heat and crack resistance which was also due to the good dispersity of antioxidant and additional crosslinks in the rubbber vulcanizates.

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