• Title/Summary/Keyword: accelerated corrosion

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A Study on the Corrosion Inhibition Effects of Sodium Heptanoate for Carbon Steel in Aqueous Solution

  • Won, D.S.;Kho, Y.T.
    • Corrosion Science and Technology
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    • v.3 no.6
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    • pp.227-232
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    • 2004
  • The carboxylates as a corrosion inhibitor has been studied by many researchers because of its environmental safety and low depletion rate. However, conventional test methods of inhibitor such as weight loss measurements, linear polarization resistance and corrosion potential monitoring etc., evaluate uniform corrosion of metals. These methods are unable to evaluate crevice-related corrosions, which are encountered in most of heat exchanging facilities. In order to choose the optimum corrosion inhibitor, the appropriate test methods are required to evaluate their performances in service environment. From this point of view, polarization technique was used to evaluate the characteristics of sodium heptanoate on corrosion behavior for carbon steel. Especially a thin film crevice sensor technique were applied to simulate the crevice corrosion in this study. From these experiments, we found that oxygen as an oxidizing agent was required to obtain stable passive film on the metal. Presence of oxygen, however, accelerated crevice corrosion. Potential shift by oxygen depletion and weakened inhibitive film inside the crevice were responsible for such accelerated feature. It is shown that film for corrosion inhibition is a mixture of sodium heptanoate and iron (II) heptanoate as reaction product of iron surface and sodium heptanoate. The iron (II) heptanoate which has been synthesized by reaction of heptanoic acid and ferrous chloride in methanol solution forms bidentate complex.

Slip Characteristics of Reinforced Concrete Beams to Corroded Steel State (철근부식상태에 따른 철근콘크리트 보의 슬립특성)

  • 권영웅;최봉섭;정용식
    • Journal of the Korea Concrete Institute
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    • v.11 no.6
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    • pp.129-135
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    • 1999
  • Reinforced concrete structures are constructed under the basic assumption of perfect bonding between steel and concrete. The corrosion of steel in the reinforced concrete beams results in the excessive cracks and gradual deterioration of concrete. This paper are concerned about the slip characteristics of reinforced concrete between steel and concrete. The accelerated test by external power supply was conducted with the three corrosion rates in the laboratory. As a result, it was obtained as follows: (1) the yield strength of steel was reduced according to corrosion states. (2) the equivalent steel area should be considered for detailed analysis. (3) According to the use of corroded steel or not, slip amounts between concrete and steel in test beams increased as the corrosion rate increased. These results can be explained from the bond loss between concrete and steel in test beams.

Laboratory Evaluation of Select Methods of Corrosion Prevention in Reinforced Concrete Bridges

  • Pritzl, Matthew D.;Tabatabai, Habib;Ghorbanpoor, Al
    • International Journal of Concrete Structures and Materials
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    • v.8 no.3
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    • pp.201-212
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    • 2014
  • Sixteen reinforced concrete laboratory specimens were used to evaluate a number of corrosion prevention methods under an accelerated (6 months) testing program. The use of galvanic thermal sprayed zinc, galvanic embedded anodes, a tri-silane sealer, an acrylic coating, and an epoxy/polyurethane coating was evaluated. The specimens received various treatments prior to exposure to accelerated corrosion. The performance of the treatments was evaluated with respect to corrosion currents, chloride ingress, extent of cracking, severity of rust staining, and visual inspection of the reinforcing steel after the conclusion of testing and dissection. Results indicated that the tri-silane sealer, the conjoint use of galvanic thermal sprayed zinc and epoxy/polyurethane coating, the epoxy/polyurethane coating, and acrylic coating performed better than the other methods tested. Higher chloride concentrations were measured in the vicinity of embedded zinc anodes.

Estimation of Critical Chloride Threshold Value Using Corrosion Monitoring (부식 모니터링을 이용한 콘크리트 내의 임계 염화물량 평가)

  • Bae Su Ho;Lee Kwang Myong;Chung Young Soo;Kim Jee Sang
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.801-804
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    • 2004
  • It should be noted that the critical chloride threshold level is not considered to be a unique value for all conditions. This value is dependent on concrete mixture proportions, cement type and constituents, presence of admixtures, environmental factors, steel reinforcement surface conditions, and other factors. In this study, the accelerated corrosion test for reinforcing steel was conducted by electrochemical and sea water-circulated method, respectively and during the test, corrosion monitoring by half cell potential method was carried out to estimate the critical chloride threshold value when corrosion for reinforcing steel in concrete was perceived. For this purpose, lollypop and beam test specimens were made for $31.4\%,\;41.5\%\;and\;49.7\%$ of w/c. respectively and then the accelerated corrosion test for reinforcing steel was executed. It was observed from the test that the time to initiation of corrosion was found to be different with water-cement ratio and the critical chloride threshold value was found to range from 0.91 to $1.27kg/m^3$.

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Effect of Water Chemistry Factors on Flow Accelerated Corrosion : pH, DO, Hydrazine (유동가속부식에 영향을 미치는 수화학 인자 : pH, 용존산소, 하이드라진)

  • Lee, Eun Hee;Kim, Kyung Mo;Kim, Hong Pyo
    • Corrosion Science and Technology
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    • v.12 no.6
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    • pp.280-287
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    • 2013
  • Flow accelerated corrosion(FAC) of the carbon steel piping in pressurized water reactors(PWRs) has been major issue in nuclear industry. Severe accident at Surry Unit 2 in 1986 initiated the worldwide interest in this area. Major parameters influencing FAC are material composition, microstructure, water chemistry, and hydrodynamics. Qualitative behaviors of FAC have been well understood but quantitative data about FAC have not been published for proprietary reason. In order to minimize the FAC in PWRs, the optimal method is to control water chemistry factors. Chemistry factors influencing FAC such as pH, corrosion potential, and hydrazine contents were reviewed in this paper. FAC rate decreased with pH up to 10 because magnetite solubility decreased with pH. Corrosion potential is generally controlled dissolved oxygen (DO) and hydrazine in secondary water. DO increased corrosion potential. FAC rate decreased with DO by stabilizing magnetite at low DO concentration or by formation of hematite at high DO concentration. Even though hydrazine is generally used to remove DO, hydrazine itself thermally decomposed to ammonia, nitrogen, and hydrogen raising pH. Hydrazine could react with iron and increased FAC rate. Effect of hydrazine on FAC is rather complex and should be careful in FAC analysis. FAC could be managed by adequate combination of pH, corrosion potential, and hydrazine.

Evaluation of Flow Accelerated Corrosion of Carbon Steel with Rotating Cylinder (Rotating cylinder를 이용한 탄소강의 유동가속부식 평가)

  • Park, Tae Jun;Lee, Eun Hee;Kim, Kyung Mo;Kim, Hong Pyo
    • Corrosion Science and Technology
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    • v.11 no.6
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    • pp.257-262
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    • 2012
  • Flow accelerated corrosion (FAC) of the carbon steel piping in nuclear power plants (NPPs) has been major issue in nuclear industry. Rotating cylinder FAC test facility was designed and fabricated and then performance of the facility was evaluated. The facility is very simple in design and economic in fabrication and can be used in material and chemistry screening test. The facility is equipped with on line monitoring of pH, conductivity, dissolved oxygen(DO), and temperature. Fluid velocity is controlled with rotating speed of the cylinder with a test specimen. FAC test of SA106 Gr. B carbon steel under 4 m/s flow velocity was performed with the rotating cylinder at DO concentration of less than 1 ppb and of 1.3 ppm. Also a corrosion test of the carbon steel at static condition, that is at zero fluid velocity, of test specimen and solution was performed at pH from 8 to 10 for comparison with the FAC data. For corrosion test in static condition, the amount of non adherent corrosion product was almost constant at pH ranging from 8 to 10. But adherent corrosion product decreased with increasing pH. This trend is consistent with decrease of Fe solubility with an increase in pH. For FAC test with rotating cylinder FAC test facility, the amount of non adherent corrosion product was also almost same for both DO concentrations. The rotating cylinder FAC test facility will be further improved by redesigning rotating cylinder and FAC specimen geometry for future work.

Corrosion Quantification of Reinforcing Bar in Concrete Using Micro Computer Tomography (Micro-CT 활용 콘크리트 내 철근 부식 정량을 위한 실험적 연구)

  • Jang, In-Dong;Yi, Chong-Ku
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.252-253
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    • 2019
  • Corrosion of rebars in reinforced concrete structures is a major factor that shortens the life of the structure. As corrosion progresses, the adhesion between the concrete tissues and the rebar decreases and the cracks in the concrete due to the expansion of the oxide intensify. Although it is necessary to measure corrosion behavior of rebars inside the concrete to measure degradation of structures due to rebar corrosion, no studies have been conducted to measure corrosion of rebars in In-situ state. In this study, corrosion of rebars in reinforced concrete specimens was attempted to be quantified using micro-computer tomography. Since corrosion of concrete takes several months per 10mm of cover, accelerated corrosion techniques were applied. Accelerated corrosion on the specimen was conducted by applying a 10 V magnetic field to the buried rebar and external electrodes with the specimen submerged in a 10% calcium chloride solution. The experiment found that within two weeks, more than 40% of rebar reduction occurred, and the cracks in the radial cracks occurred through the concrete structure, leading to the transfer of the oxide produced through the cracks to the surface of the specimen.

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Corrosion behavior induced by LiCl-KCl in type 304 and 316 stainless steel and copper at low temperature

  • Sim, Jee-Hyung;Kim, Yong-Soo;Cho, Il-Je
    • Nuclear Engineering and Technology
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    • v.49 no.4
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    • pp.769-775
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    • 2017
  • The corrosion behavior of stainless steel (304 and 316 type) and copper induced by LiCl-KCl at low temperatures in the presence of sufficient oxygen and moisture was investigated through a series of experiments (at $30^{\circ}C$, $40^{\circ}C$, $60^{\circ}C$, and $80^{\circ}C$ for 24 hours, 48 hours, 72 hours, and 96 hours). The specimens not coated on one side with an aqueous solution saturated with LiCl-KCl experienced no corrosion at any temperature, not even when the test duration exceeded 96 hours. Stainless steel exposed to LiCl-KCl experienced almost no corrosion below $40^{\circ}C$, but pitting corrosion was observed at temperatures above $60^{\circ}C$. As the duration of the experiment was increased, the rate of corrosion accelerated in proportion to the temperature. The 316 type stainless steel exhibited better corrosion resistance than did the 304 type. In the case of copper, the rate of corrosion accelerated in proportion to the duration and temperature but, unlike the case of stainless steel, the corrosion was more general. As a result, the extent of copper corrosion was about three times that of stainless steel.

Effect of Cr on Flow Accelerated Corrosion of Carbon Steel (탄소강의 유동가속부식에 미치는 크롬의 영향)

  • Lee, Eun Hee;Kim, Kyung Mo;Kim, Hong Pyo;Kim, Dong Jin
    • Corrosion Science and Technology
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    • v.14 no.1
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    • pp.25-32
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    • 2015
  • The alloy content of structural materials of nuclear power plants has been recognized an important factor in predicting flow accelerated corrosion (FAC). In particular, many literature data reported that chromium content is one of the most important alloying element and even a small amount of chromium is effective to suppress FAC. This report reviewed and compared chromium models of Ducreux, Bouchacourt, and Kastner which were used in predicting FAC rates. The plant data indicate that Ducreux model may be conservative for the specimen containing 0.15 wt% chromium. The related articles were reviewed as follows. Combined effects of chromium content, pH, temperature, dissolved oxygen (DO), flow velocity, test time, and kinds of amine on the FAC rate were described. 0.1 wt% chromium in steel did not affect the FAC rate with changes in pH. The FAC rates pronounced with higher flow rate and increased with increasing test duration(600 d) for 0.013 wt% chromium. The FAC rates in mixed amine chemistry were higher than in ammonia chemistry, which may be lessened by the addition of chromium to the steel.

Hydrodynamic Effect on the Inhibition for the Flow Accelerated Corrosion of an Elbow

  • Zeng, L.;Zhang, G.A.;Guo, X.P.
    • Corrosion Science and Technology
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    • v.16 no.1
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    • pp.23-30
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    • 2017
  • The inhibition effect of thioureido imidazoline inhibitor (TAI) for flow accelerated corrosion (FAC) at different locations for an X65 carbon steel elbow was studied by array electrode and computational fluid dynamics (CFD) simulations. The distribution of the inhibition efficiency measured by electrochemical impedance spectroscopy (EIS) is in good accordance with the distribution of the hydrodynamic parameters at the elbow. The inhibition efficiencies at the outer wall are higher than those at the inner wall meaning that the lower inhibition efficiency is associated with a higher flow velocity, shear stress, and turbulent kinetic energy at the inner wall of the elbow, as well as secondary flow at the elbow rather than the mass transport of inhibitor molecules. Compared to the static condition, the inhibition efficiency of TAI for FAC was relatively low. It is also due to a drastic turbulence flow and high wall shear stress during the FAC test, which prevents the adsorption of inhibitor and/or damages the adsorbed inhibitor film.