• Title/Summary/Keyword: abrasion resistance

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Abrasion Resistant Paver Production Utilising Modern Brickmaking Technology: Possibilities and Difficulties

  • Ozucelik, Nazmi
    • The Korean Journal of Ceramics
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    • v.4 no.4
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    • pp.368-371
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    • 1998
  • The work aims to evaluate the necessary physical properties of Abrasion Resistant Pavers designed for high volume pedestrian and road vehicle traffic and their influence on the selection of raw materials and ceramic processes. The pavers' specifications such as high strength and ware resistance demand a careful clay preparation, slow drying, slow firing and a balanced chemical and mineralogical composition. Therefore, developing abrasion Resistant Pavers in existing modern brickmaking plants, which are designed primarily for making bricks and pavers for domestic applications, has become a challenge for manufacturers and ceramic professionals. The significance of quality control and research and development in the production of these high class pavers is also emphasised in this work through the investigation of a paver that exhibits shrinkage cracking.

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Study on Effectiveness of Selection for Railway Ballast : Case Study on A Quarry in northen France (철도 밸러스트 선정 효율성에 대한 고찰 : 프랑스 채석장에 대한 사례연구)

  • Woo, Ik
    • Tunnel and Underground Space
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    • v.25 no.6
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    • pp.487-495
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    • 2015
  • The specification for selecting railway ballast in France is introduced in this study and the effectiveness of selection for railway ballast is studied for the case of a quarry located in northen France. The quality of railway ballast is, in general, estimated depending on the grain distribution and mainly of the resistance against abrasion. The resistance against abrasion is obtained by both Los Angeles abrasion test and Micro Deval test, which determine the ballast quality suitable whether for high speed railway or classical railway. This study analyzed the correlation between the abrasion index obtained from the abrasion tests for the aggregates sampled at three different stages among ballast production procedure at the quarry. A high correlation is determined between Los Angeles Abrasion index (LA) and Micro Deval index (MDA) and also between abrasion indices of different aggregates. Particularly, this correlation between the abrasion indices allows to estimate the quality of ballast at the final stage from the aggregates at the site in a quarry within the margin of error.

Erosion Resistance Evaluation of High-Strength SCC (고강도 고유동 콘크리트의 침식 저항성)

  • Choi, Sok-Hwan;Lee, Jae-Moon;Han, Man-Yop;Ha, Jae-Dam
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.205-208
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    • 2006
  • Damage of hydraulic concrete structures by the abrasion and erosion process is very severe and it indicates that the necessity of considering the influence of this process while designing concrete mixtures. Abrasion wear of concrete in hydraulic structures is caused by the movement of particles, water-borne debris. The resistance against erosion for high-strength self-consolidating concrete(SCC) was examined in this paper. A newly designed testing method is presented in order to quantitatively estimate the erosion of concrete. It was shown that loss of volume in abraded concrete can be explained as function of material parameters such as the amount of fly ash and blast furnace slag. Those admixtures have been widely used to reduce heat of hydration and improve resistance against sulfate attack. The results of current study can be used as a guideline in selecting the composition of concrete exposed to abrasion-wear.

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Tribological and Mechanical Properties of UHMWPE/HDPE Composites

  • Na, Woo Seok;Lee, Kwang Ho;Kong, Tae Woong;Baek, Jung Youn;Oh, Jeong Seok
    • Elastomers and Composites
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    • v.53 no.4
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    • pp.234-238
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    • 2018
  • The influence of reinforcing UHMWPE powder on the tribological and mechanical properties of HDPE was investigated. The circularizing of UHMWPE powder was improved by high-speed rotation to enhance particle distribution and flowability. HDPE composites reinforced with UHMWPE powder in the range of 0-50 wt% were prepared by co-rotating twin screw extrusion. The abrasion resistance, plane friction coefficient, tensile strengths, and impact strengths of the composites were investigated as a function of the UHMWPE content. An increasing UHMWPE content decreased the plane friction coefficient and increased the abrasion resistance and impact strength. It is expected that HDPE composites reinforced with spherical UHMWPE powder particles can be used to improve the durability of products such as pipes in the future.

A Study on the Manufacturing, Mechanical Properties,Abrasion Resistance, and Slow Crack Growth Resistance of the Recycled Polyethylene/Fly Ash Composites (재생 폴리에틸렌/비산회 분말 충전 복합체 제조와 기계적 물성, 내마모성 및 저속균열성장 저항성에 관한 연구)

  • Kye, Hyoung-San;Shin, Kyung-Chul
    • Elastomers and Composites
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    • v.46 no.4
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    • pp.335-342
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    • 2011
  • The virgin and recycled polyethylene composites with various ratio of fly ash were manufactured by using a fully intermeshing co-rotating twin screw extruder for the reuse of fly ash from power plant and post-consumed polyethylene. Fly ash were blended with virgin HDPE and recycled polyethylene at the weight fraction of 0 to 40 wt.%. Mechanical properties such as yield strength, abrasion resistance, and slow crack resistance were measured with ISO and ASTM standards. The experimental results for the various composites showed that the elongation at break and the yield stress of the composites decreased with increasing fly ash contents. Generally, the abrasion resistance of PEs decreased with increasing sandpaper grits but the abrasion resistance of the composites increased with fly ash content at finer abrasive surface. The slow crack growth resistance of virgin HDPE, recycled JRPE and the JRPE composite showed higher slow crack growth resistance up to 50% of load at notch depth of 20% and 30%, but KRPE and the KRPE composite showed much lower resistance than virgin HDPE, JRPE and the JRPE composite. Time to break, measured with NCLS test method, of all PEs and the composites satisfies the regulation of Korean Industrial Specification for sewer pipe and support application.

Formulation and Application of UV-Cured Hard Coating Compounds for PVC Tile (PVC 바닥상재용 광경화형 하드 코팅액의 제조 및 응용에 관한 연구)

  • Park, Bo-Ram;Yoon, Hyun-Jung;Zhao, Hong;Ha, Jin-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.9
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    • pp.2396-2401
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    • 2009
  • This study is on development of UV-cured hard coating compounds which have more improved abrasion resistance than existing UV-cured urethane-acrylic resin, to prevent a surface of a widely used PVC tile as a constructive material from being scratched. To make a high abrasion resistant hard coating solution compared to UV-cured urethane-acrylic resin which has no abrasion resistance and been used for PVC tiles, we added powder substances of different abrasion resistant level, $Al_2O_3$(Al-160SG-3), $Al(OH)_3$(SH-8W), $SiO_2$(KS-5000), etc., to the resin, changing their contents from 10% to 30% against quantities of resin, and compounded it using Ring-Mill. After coating PVC tiles with the hard coating solution using bar-coating method that can adjust a thickness, we estimated some surface properties-abrasion resistance, pencil hardness, adhesive power, thickness of coating, and so on. As a result, a hard coating solution added 30% $Al_2O_3$ powder to the resin had the finest surface properties-the first grade in abrasion resistance, H in pencil hardness, 100% in adhesive power, and a hard coating solution which showed excellent solidity and abrasion resistance has smaller particle size, higher powder content, and thicker coating thickness.

Comparison Study on abrasion resistance and beam endurance of map printing using the import and domestic paper (수입 및 국산 용지를 사용한 지도 인쇄물의 내마모성 및 내광성에 관한 비교 연구)

  • 강영수;신종순;강영립
    • Journal of the Korean Graphic Arts Communication Society
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    • v.20 no.1
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    • pp.54-64
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    • 2002
  • For the efficient work of map printing and quality improvement, we experimented on abrasion-resistance and beam-endurance of 5 kinds of map papers (offset paper, art paper, domestic map paper, foreign map paper, and Tyvek paper). The results obtained that imported and domestic map paper were superior to the others in endurance-proof.

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Effects of Chlorobutyl Rubber Content on the Mechanical Properties of Chlorobutyl Rubber Blends (클로로부틸 고무 함량이 클로로부틸 고무 블렌드물의 기계적 물성에 미치는 영향)

  • Park, Cha-Cheol;Pyo, Kyung-Duk
    • Elastomers and Composites
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    • v.45 no.4
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    • pp.280-285
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    • 2010
  • The CIIR blends with SBR, NBR and BR were prepared with various mixing ratios. The mechanical and physical properties of these blends, such as frictional coefficient, abrasion resistance, compression set, and specific gravity, were measured. In the permanent compression set measurement, the blends at the composition of 75 wt% CIIR showed the highest value, which means the lowest resistance to deformation. As SBR, NBR and BR blends with CIIR, the coefficient of friction of the mixtures showed a tendency to decrease in arithmetic average. In the case of blending CIIR with BR in order to increase the friction force, the negative effect due to reduction in abrasion resistance was greater than the positive effect of the improvement of the traction force caused by increasing friction coefficient.

Characteristics of Burst Pressure and Abrasion Resistance of Concrete Hose with Aramid Fiber Reinforcement and Rubber Composition (아라미드 섬유강화 및 고무조성에 따른 콘크리트 도킹호스의 파열압력과 내마모도 특성)

  • Kim, Yong-Hwan;Lee, Seung-Hwan;Sung, Il-Kyung;Lee, Yu-wool;Kang, Myungchang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.105-110
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    • 2018
  • A concrete docking hose of pump car's boom pipe line have been used in many construction sites. They are long structures with continuous cornering, similar to a trunk of the elephant, characterized by a very high pressure resistance of 20MPa. They need flexible materials and structure in order to move the hose smoothy. But commercial concrete hose is hard to handle and heavy owing to adaption of steel reinforcement. In this study, it is tried an experimental approach to the characteristic of inner rubber layer and abrasion resistance. Also, we are investigated the bursting pressure according to the reinforcement of the hose and propose the usefulness of the hose reinforced with high strengthened aramid fiber.

Characterization of Cr-P-C/MoS2 composite plating electro-deposited from trivalent chromium

  • Park, Jong-Kyu;Seo, Sun-Kyo;Byoun, Young-Min;Lee, Chi-Hwan
    • Journal of Ceramic Processing Research
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    • v.19 no.6
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    • pp.445-449
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    • 2018
  • Chromium plating is a common surface treatment technique extensively applied in industry due its excellent properties which include substantial hardness, abrasion resistance, corrosion resistance, surface color, and luster. In this study, the effect of $MoS_2$ particles of the composite coating was investigated. To improve the lubrication of mold, $Cr-P-C/MoS_2$ composite plating was studied by varying the $MoS_2$ content. The current efficiency of the composite plating incorporated $MoS_2$ particles was increased at $MoS_2$ contents of 0.5 and 1.0 g/l due to the incorporation of fine particles. On the other hand, when the content of $MoS_2$ is 1.0 g/l or more, the current efficiency is lowered due to an increase in impact on the cathode surface. In order to evaluate the mechanical properties of Scratch test were conducted. Scratch test confirmed the lubricity and abrasion resistance characteristics revealed that the composite plating with added $MoS_2$ had relatively low surface roughness and uniform surface modification to improve its properties.