• 제목/요약/키워드: Zirconia film

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표면 개질된 지르코니아를 함유한 유-무기 하이브리드 코팅액으로 도포된 PET 필름의 특성 (Characterization of PET films coated with organic-inorganic hybrid coating system containing surface modified zirconia)

  • 이수;김상엽;김영준
    • 한국응용과학기술학회지
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    • 제35권3호
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    • pp.595-605
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    • 2018
  • 최근 우수한 유연성과 화학적 안정성 등을 가진 고분자 수지와 우수한 기계적 성질 등을 나타내는 무기 재료로 이루어진 나노 복합 시스템으로써 유-무기 하이브리드 코팅 필름에 관한 연구가 활발히 진행되고 있다. 아크릴레이트 단량체로써 사용된 o-phenylphenoxyethyl acrylate (OPPEA)는 1.576의 높은 굴절률을 나타내고, Bisphenol A ethoxylate diacrylate (BAEDA)는 굴절률은 낮지만 경화된 고분자의 경도를 향상시킨다. 또한, 무기 소재로써 사용된 지르코니아는 산화지르코늄으로써 우수한 내구성과 광학특성 등을 나타낸다. 본 연구에서는 광학 특성을 향상시키기 위한 목적으로 아크릴레이트 단량체 중 BAEDA의 함량을 조절하여 필름을 제조한 뒤 연필 경도계와 아베굴절계를 이용하여 광학 특성 변화를 확인하였고, UV-vis spectrophotometer을 이용해 투과도를 비교하여 최적의 조건을 확립하였다. 그리고 실란 커플링제인 ${\gamma}$-methacryloxypropyltrimethoxysilane (MPS)를 사용하여 지르코니아를 소수화 처리하여 아크릴레이트 단량체에 대한 분산성을 향상시키고, 개질 전후의 물에 대한 분산성 변화를 조사하여 물에 대한 친화력이 감소하였음을 확인하였고, FT-IR ATR spectrophotometer를 통해 MPS에 의해 도입된 $1716cm^{-1}$에서의 에스터 C=O 결합 peak의 존재를 통해 MPS에 의한 지르코니아 표면의 개질 반응이 진행되었음을 확인하였다. 또한, 지르코니아의 표면에 도입된 규소 원자의 존재는 X 선 형광법을 이용하여 확인하였다. 그리고 화학적으로 개질된 지르코니아를 아크릴레이트 단량체에 도입하여 광경화 필름을 제조하였을 때, 굴절률은 아크릴레이트 자체 필름보다 1.2% 향상되었음을 확인하였고, SEM/EDS mapping 분석을 통해 PET 필름에 코팅된 개질 후 지르코니아가 아크릴레이트 코팅층에 균일하게 분포되어 있음을 알 수 있었다.

Sliding Wear Behavior of UHMWPE against Novel Low Temperature Degradation-Free Zirconia/Alumina Composite

  • Lee, K.Y.;Lee, M.H.;Lee, Y.H.;Seo, W.S.;Kim, D.J.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.365-366
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    • 2002
  • The sliding wear behavior of ultra high molecular weight polyethylene (UHMWPE) was examined on a novel low temperature degradation-free zirconia/alumina composite material and conventional alumina and zirconia ceramics used for femoral head in total hip joint replacement. The wear of UHMWPE pins against these ceramic disks was evaluated by performing linear reciprocal sliding and repeat pass rotational sliding tests for one million cycles in bovine serum. The weight loss of polyethylene against the novel low temperature degradation-free zirconia/alumina composite disks was much less than those against conventional ceramics for all tests. The mean weight loss of the polyethylene pins was more io the linear reciprocal sliding test than in the repeal pass rotational sliding lest for all kinds of disk materials. Neither the coherent transfer film nor the surface damage was observed on the surface of the novel zirconia/alumina composite disks during the test. The observed r,'stilts indicated that the wear of the polyethylene was closely related to contacting materials and kinematic motions. In conclusion, the novel zirconia/alumina composite leads the least wear of polyethylene among the tested ceramics and demonstrates the potential as lhe alternative materials for femoral head in total hip joint replacement.

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다공성 확산층을 이용한 한계전류형 지르코니아 산소센서 (Limit-current type zirconia oxygen sensor with porous diffusion layer)

  • 오영제;이칠형
    • 센서학회지
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    • 제17권5호
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    • pp.329-337
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    • 2008
  • Simple, small and portable oxygen sensors were fabricated by tape casting technique. Yttria stabilized zirconia containing cordierite ceramics (YSZC) were used as a porous diffused layer of oxygen in pumping cell. Yttria stabilized zirconia (YSZ) solid electrolyte, YSZC porous diffusion layer and heater-patterned ceramic sheets were prepared by co- firing method. Limit current characteristics and the linear relationship of current to oxygen concentration were observed. Viscosity variation of the slurries both YSZ and YSZC showed a similar behavior, but micro pores in the fired sheet were increased with increasing of the cordierite amount. Molecular diffusion was dominated due to the formation of large pores in porous diffusion layer. The plateau range of limit current in porous-type oxygen sensor was narrow than the one of aperture-type oxygen sensor. However limit current curve was appeared in porous-type oxygen sensor even at the lower applied voltage. The plateau range of limit-current was widen as increasing the thickness of porous diffusion layer of the YSZ containing cordierite. Measuring temperature of $600{\sim}650^{\circ}C$ was recommended for limit-current oxygen sensor. Porous diffusion layer-type oxygen sensor showed faster response than the aperture-type one and was stable up to 30 days running without any crack at interface between the layers.

용존산소활량 측정용 지르코니아 갈바니 센서 (Zirconia galvani sensor for the measurement of oxygen activity)

  • 오영제
    • 센서학회지
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    • 제18권6호
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    • pp.441-448
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    • 2009
  • Magnesia partially stabilized zirconia(Mg-PSZ) solid electrolytes for an improvement of thermal shock resistance, which is suitable for the measurement of oxygen activity in a molten steel, were prepared by post-thermal aging treatment. The steelmaking oxygen sensor elements were formed by an injection molding method, sintered at $1650^{\circ}C$, and then thermal aged ranged from 1250 to $1400^{\circ}C$. Sintered density and porosity were decreased as increasing the magnesia content in a zirconia-magnesia solid solution. Fractions of cubic phase to the synthesized Mg-PSZ solid electrolytes were ranged from 13.13 to 79.54.% after post-thermal aging treatment. Very dense microstructure without voids in the grains was obtained by the post-thermal aging process. Fine tetragonal phase crystallites precipitated on the cubic surface during post-thermal aging up to $1300^{\circ}C$ improve a thermal shock resistance and reappearance of electro motive force(EMF) curve.

ALD YSZ 연료극 중간층 박막 적용을 통한 고체 산화물 연료전지의 성능 향상 (Performance Enhancement of SOFC by ALD YSZ Thin Film Anode Interlayer)

  • 안지환;김형준;유진근;오성국
    • 마이크로전자및패키징학회지
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    • 제23권3호
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    • pp.31-35
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    • 2016
  • 본 논문은 원자층 증착법을 이용해 증착된 YSZ 박막을 산화 세륨계 전해질 기반 고체 산화물 연료전지의 연료극 중간층으로 적용한 결과를 보여준다. $500^{\circ}C$ 이상의 고온에서는 산화 세륨계 전해질의 전기전도도가 상승하여 이를 전해질로 사용한 고체 산화물 연료전지의 개회로 전압이 하강하고 성능이 저하된다. 원자층 증착법을 이용해 연료극 측 전해질 표면에 증착된 YSZ 박막은 얇은 두께(60 nm)에도 불구하고 산화 세륨계 전해질 표면을 완벽하게 도포함으로써, 전해질을 관통하는 전자의 흐름을 막아 개회로 전압을 최대 20%까지 상승시켰다. 이를 통해 $500^{\circ}C$에서의 최대 전력 밀도는 52%가 상승하였다.

Study of Al2O3/ZrO2 (5 nm/20nm) Nanolaminate Composite

  • Balakrishnan, G.;Wasy, A.;Ho, Ha Sun;Sudhakara, P.;Bae, S.I.;Song, J.I.
    • Composites Research
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    • 제26권1호
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    • pp.60-65
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    • 2013
  • A nanolaminate consisting of alternate layers of aluminium oxide ($Al_2O_3$) (5 nm) and zirconium oxide ($ZrO_2$) (20 nm) was deposited at an optimized oxygen partial pressure of $3{\times}10^{-2}$ mbar by pulsed laser deposition. The nanolaminate film was analysed using high temperature X-ray diffraction (HTXRD) to study phase transition and thermal expansion behaviour. The surface morphology was investigated using field emission scanning electron microscopy (FE-SEM). High temperature X-ray diffraction indicated the crystallization temperature of tetragonal zirconia in the $Al_2O_3/ZrO_2$ multilayer-film was 873 K. The mean linear thermal expansion coefficient of tetragonal $ZrO_2$ was $4.7{\times}10^{-6}\;K^{-1}$ along a axis, while it was $13.68{\times}10^{-6}\;K{-1}$ along c axis in the temperature range 873-1373 K. The alumina was in amorphous nature. The FESEM studies showed the formation of uniform crystallites of zirconia with dense surface.

화학적 공정에 의한 나노 지르코니아 합성 및 광학디스플레이 응용 (Synthesis of Nano-Zirconia by Chemical Process and Its Application to Optical Display)

  • 박정주;김봉구;손정훈;정연길
    • 한국재료학회지
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    • 제30권11호
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    • pp.609-614
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    • 2020
  • 3 mol% yttria-doped stabilized zirconia (3YSZ) is synthesized by a solvothermal process, and its characteristics are investigated using various methods. Also, the dispersibility of synthesized 3YSZ nanoparticles is observed with the species of surface modifier. The 3YSZ nano sol prepared with an optimum condition is employed in prism coating and its properties are evaluated. The synthesized 3YSZ nanoparticles show a globular shape with about 10 to 20 nm crystallite size. The mixed phases with the nano sol show a high specific surface of 178 ㎡/g. The prism sheet coated with the 3YSZ nano sol present an excellent refractive index, transmittance, and luminance; refractive index is 1.603, transmittance is 90.2 %, and luminance of coating film is improved by 5.9 % compared to that of the film without 3YSZ nano sol. It is verified that the surface modified 3YSZ is suitable as the prism sheet for optical displays.

시멘트 공간이 캐드캠 시스템으로 제작한 지르코니아 수복물의 변연과 내부 적합도에 미치는 효과 (Effect of cement space on the marginal and internal fit of zirconia restorations fabricated by CAD/CAM system)

  • 이정환;안재석
    • 대한치과기공학회지
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    • 제39권4호
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    • pp.235-242
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    • 2017
  • Purpose: The aim of this study was to evaluate the marginal and internal gap of zirconia copings fabricated by CAD/CAM system and to research the effect of cement space on the fit of zirconia prosthesis. Methods: Zirconia copings were designed using 3shape software and then milled from presintered zirconia blocks by Kavo dental milling machine. The cement space was set at $0{\mu}m$ around the margins for all groups, and additional cement space appling 1 mm above the finish lines of tooth. The samples were classified into 4 groups according to the cement space setting(Cs-0, Cs-40, Cs-80, Cs-120). Replica technique used to investigate marginal and internal gap. The silicone film thickness was recorded using a optical microscope with image software analysis system at 75${\times}$magnification. The assessment performed on the six points in bucco-lingual and mesio-distal sections(4 groups, 10 copings per group, 12 measuring points per coping). The data were statistically analyzed with one-way ANOVA followed by pair-wise Tukey's post hoc tests(${\alpha}$<0.05). Results: Better marginal and internal fit values were exhibited by $80{\mu}m$ cement space. The results showed that different cement space values had statistically significant effect on the marginal and internal gap of zirconia copings(p<0.001). The gap of margin and axial wall area was smaller than that the gap of occlusal area in all groups(p<0.001). Conclusion : Effect of different cement spaces on the marginal and internal gap of zirconia copings.