• Title/Summary/Keyword: Zinc reduction

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Ammonium Chloride Solution Leaching of Crude Zinc Oxide Recovered from Reduction of EAF′s Dust

  • Youn, Ki-Byoung
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.365-369
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    • 2001
  • EAF's dust has been treated mainly by pyrometallurgical reduction process in rotary kiln furnace to recover valuable metal elements such as Zn and to avoid the disposal of hazardous materials to waste. Recently, hydrometallurgical eletrowinning of zinc from a zinc-amino chloride solution obtained by the leaching of EAF's dust was developed to recover high grade zinc metal from EAF’s dust. But there are some disadvantages in each process such as difficulty of operation condition control and sticking problem in kiln process and low extractability and recovery of zinc owing to insoluble zinc-ferrite in electrowinning process. We propose a new combined process of pyrometallurgical one and hydrometallurgical one to treat EAF's dust efficiently and economically. In this study, ammonium chloride solution leaching of crude zinc oxide recovered from reduction of EAF's dust was carried out to find out the efficiency of zinc extraction from it and the possibility for performance of eletrowinning in the proposed process. Effects of various leaching variables ruck as leaching temperature, concentration of leaching solution and leaching time were investigated. And the leaching results of the crude zinc oxide were compared with those of EAF's dust. The extraction percents of zinc in ammonium chloride solution leaching of the crude zinc oxide recovered from reduction of EAF's dust were above 80% after 60 minutes of leaching under the leaching condition of 4M NH$_4$CI concentration and above leaching temperature of 7$0^{\circ}C$. And the concentrations of zinc in the leached solution were obtained above 50g/$\ell$. The activation energy calculated for zinc extraction in NH$_4$CI leaching was 58.1 KJ/㏖ for EAF's dust and 15.8 KJ/㏖ for the crude zinc oxide recovered from reduction of EAF's dust.

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Effect of Al content on coating adhesion of hot rolled galvanized iron manufactured without pickling process (무산세 열연 용융아연도금강판의 도금밀착성에 미치는 도금욕 Al농도의 영향)

  • 전선호;최진원
    • Journal of the Korean institute of surface engineering
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    • v.32 no.1
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    • pp.31-42
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    • 1999
  • The effect was investigated that aluminium in the zinc bath has on the coating adhesion of Hot-rolled Galvanized Iron(HGI) manufactured without pickling process. It is thought that the coating adhesion of HGI manufactured without pickling process is good due to the fact that increasing aluminium content in the zinc bath makes zinc and aluminium diffuse to the cracks or pores in the scale formed through the reduction heat treatment, and Fe-Zn-Al compound with good ductility is formed in the scale layer and plays a role of anchor between zinc coating and substrate. It is possible that HGI with the good coating adhesion was produced without pickling treatment in the zinc bath with more that 3wt% of Al content even at the $550^{\circ}C$ of conventional reduction heating temperature. In creasing the temperature of heating section and aluminium content in the zinc bath prevents the Zn-Fe alloy. The corrosion resistance of HGI manufactured without pickling process is excellent because of the mixed reaction of zinc sacrifice and aluminium passivity film.

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Effect of Bismuth Addition on the Zinc Consumption in Hot-Dip Galvanizing (용융아연도금에서 비스머스 첨가에 의한 아연 수율향상에 관한 연구)

  • Kim, S.K.;Yoo, J.S.
    • Journal of the Korean institute of surface engineering
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    • v.36 no.1
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    • pp.42-47
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    • 2003
  • Hot-dip galvanizing process is used widely in industry to achieve corrosion resistant coatings. Poor drainage during this process often leads to problems such as icicle formation and bridging In this work, mild steel specimens were hot-dip galvanized. Influence of the addition of bismuth, aluminum and both (bismuth and aluminum) to the zinc bath on the zinc drainage were determined. Bismuth additions improved the drainage significantly. Zinc bath containing 0.1 wt.% Bi and 0.025∼0.05 wt.% Al showed uniformity of coatings. Industrial trials with this bath composition showed reduction in zinc consumption, reduction of ash and dross, and good luster of workpiece.

Reduction of Nitroarenes with Hydrazine Monohydrate by Activated Nickel Nitrate-Zinc Catalyst (히드라진과 질산니켈-아연과의 반응에서 얻은 활성화시킨 촉매를 이용한 방향족 니트로화합물의 환원)

  • Yun, Tae Ho;Pyo, Sang Hyeon;Park, Mun Gyu;Han, Byeong Hui
    • Journal of the Korean Chemical Society
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    • v.38 no.5
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    • pp.397-403
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    • 1994
  • An activated catalyst prepared from a mixture of nickel nitrate hexahydrate with zinc in dry ethanol under reflux showed exceptional catalytic activity for the reduction of nitroarenes to the corresponding azoxy compounds exclusively in the presence of hydrazine monohydrate. However, when nickel nitrate hexahydrate was replaced by nickel chloride dihydrate with zinc, only the aminoarenes were formed in high yields. With unactivated catalyst, the reduction reaction from a mixture of nitroarenes, nickel nitrate or chloride, excess zinc and hydrazine monohydrate gave the corresponding azo, azoxy and amino compounds in much lower yields.

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A Study on the Recovery of Zn from Electric Arc Furnace Dust by Carbon Reduction

  • Joo, Sung-Min;Kim, Hyung-Seok;Ahn, Ji-Whan;Kim, Hwan;Lee, Kyung-Hoon;Sung, Ghee-Woong;Kim, Jang-Su;Lee, Park-Seok
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.398-403
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    • 2001
  • There is a potential usability of electric arc furnace(EAF) dust produced during the iron manufacturing process as a recycled resource, because valuable materials such as Zn, Pb and Fe are contained in it. In this study, metallic Zn was recycled from the fine electric arc furnace dust by a solid state reduction method using carbon at relatively low temperature. It was possible to recover metallic zinc by using of high vapour pressure of zinc with this reduction method. The feasibility of recycled zinc for cold bonded pellet(CBP) was investigated. The main composition of EAF dust were franklinite(ZnFe$_2$O$_4$), magnetite(Fe$_3$O$_4$) and zincite(ZnO), and Pb and Cl were completely removed by a heat treatment in oxidation environment. The reduction ratio increased as the solid carbon content increased, and it increased with decreasing of dust particle size and increasing of compaction pressure due to a increase of contact area.

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Basic Studies on the Recovery of Zinc Metal from Wastewater by Cyclic Voltammetry (循環走査법에 의한 廢水로부터 亞鉛 回收에 관한 基礎 硏究)

  • 김진화;김동수
    • Resources Recycling
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    • v.10 no.3
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    • pp.29-36
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    • 2001
  • Cyclic voltammetry has been applied in the basic studies for the treatment and recovery of heavy metal component contained in wastewater by electrochemical reduction. The electrochemical behaviors of zinc ion for zinc metal electrode and carbon elec-trode were characterized by voltammograms and it was showed that zinc ions were reduced to metallic form below -0.76 V vs SHE. The change in the features of crystalline form of metallic zinc upon oxidation and reduction reaction was observed by X-ray diffraction method and the Am analysis verified that zinc ions were reduced to metal on copper plate. The results of this study were regarded to be important and meaningful in the treatment of heavy metal containing wastewater and, as a result, in the obtainment of metallic product by electrochemical method.

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(Pyridine)(tetrahydroborato)zinc Complex, [Zn(BH4)2(py)], as a New Stable, Efficient and Chemoselective Reducing Agent for Reduction of Carbonyl Compounds

  • Zeynizadeh, Behzad;Faraji, Fariba
    • Bulletin of the Korean Chemical Society
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    • v.24 no.4
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    • pp.453-459
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    • 2003
  • (Pyridine)(tetrahydroborato)zinc complex, $[Zn(BH_4)_2(py)]$, as a stable white solid, was prepared quantitatively by complexation of an equimolar amount of zinc tetrahydroborate and pyridine at room temperature. This reagent can easily reduce variety of carbonyl compounds such as aldehydes, ketones, acyloins, α-diketones and a, β-unsaturated carbonyl compounds to their corresponding alcohols in good to excellent yields. Reduction reactions were performed in ether or THF at room temperature or under reflux conditions. In addition, the chemoselective reduction of aldehydes over ketones was accomplished successfully with this reducing agent.

Purification on the Leaching Solution of the Crude Zinc Oxide Recovered from the Reduction of EAF Dust (전기로제강분진으로부터 환원휘발된 조산화아연의 침출용액 정액에 관한 연구)

  • Youn Ki-Byoung
    • Resources Recycling
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    • v.13 no.1
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    • pp.22-27
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    • 2004
  • Purification on the leaching solution of the crude zinc oxide obtained by the reduction of EAF dust has been carried out. Pb and Cd ions in the leaching solution were precipitated and removed from the solution by the addition of zinc metal powder. The purification condition for electrowinning to obtain the high purity zinc metal was investigated by analyzing the effects of Pb and Cd ion concentrations on the contents of impurities in the recovered zinc metal. The 3 N purity zinc metal was obtained at the electrolysis condition of the concentrations of Pb less than 2 ppm and Cd less than 0.1 ppm in the purified solution. For this purification, the amounts of zinc metal powder more than 8.5 g/l should be added in the crude zinc oxide leached solution.

Reduction of floating Dross in the Zinc Bath (도금욕 부유드로스의 감소)

  • Chang, Seky
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 1999.05a
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    • pp.97-97
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    • 1999
  • Dross formation in the zinc bath is inevitable under any condition as long as coating process on steel strip continues. Thus, bath aluminum and temperature are precisely managed to suppress the increase of dross. Also, excessive dross for normal coating process is generally eliminated physically by bubbling and skimming. Total amount of dross in the bath can be sometimes high enough to cause coating defect. On the other hand, local concentration of dross can make coating defect even with satisfactory level of total amount of dross. Reduction of dross in the bath was attempted by using ceramic foam filter made of mainly alumina. Dross in molten zinc was almost reduced to the levels of solubility of iron and aluminum in molten zinc at $450~460^{\circ}C$. Their solubility levels were confirmed by thermodynamic calculations or DEAL program. Two kinds of filters were tested for dross reduction. One was #20 ppi, porous per inch, and the other #30 ppi filter. Both were effective in reducing the bath dross to the solubility levels at the static state. Bath iron was reduced by 24 wt% and 19 wt% with #20 filter, and by 35 wt% and 29 wt% with #30 filter for GI and GA pot, respectively. Also, ceramic foam filter did not make any harm to the zinc bath composition after filtering test.

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Studies on Effect of Dietary Zine on Tissue Trace Elements in the Rat (식이아연(食餌亞鉛)이 흰쥐의 조직중(組織中) 미양금속(微量金屬)에 미치는 영향(影響))

  • Suk, Young-Gun
    • Journal of Nutrition and Health
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    • v.5 no.2
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    • pp.91-103
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    • 1972
  • Zinc is one of the essential trace elements in the living organism for growth and health. The first identified metalloenzyme, carbonic anhydrase, is a zinc compound and several others have been described since. Among zinc deficiency syndromes in animals porcine parakeratosis has been successfully treated with zinc supplements, and in man a syndrome of anemia, hypogonadism, hepatosplenomegaly, and dwarfism, prevalent in parts of Iran and Egypt, has been ascribed to lack of zinc in the diet. Dietary zinc excess in the rat is manifested by a hypochromic, microcytic anemia, poor growth, reduction in liver catalase and cytochrome oxidase. The present study is an attempt to delineate the changes of tissue contents of trace elements, especially of iron, copper and zinc in liver and kidneys of the rats. Weanling albino rats, weighing 60 to 80gm. were used in this experiments. The rats were housed in cages with aluminum floors and received feed and distilled water ad libitum. Animals were divided into three groups, control, low zinc diet and high zinc diet groups. The high zinc diet group was subdivided into 0.5% Zn and 0.7%Zn groups. The supplementary copper or iron was added to the high dietary zinc groups. The animals were sacrificed and the tissues were washed several times with deionized water. The wet digested samples were analyzed by Hitachi Model 207 atomic absorption spectro-photometer for the determination of iron, copper and zinc in the liver and kidney. Hemoglobin level in the blood was measured by cyanmethemoglobin method. The results of this study are as follows: 1) All rats fed high zinc diets and low zinc diets gained less weight than control. Weight gain was not improved by the supplementary copper or iron and both. 2) Hemoglobin concentration was decreased significantly in the rats fed high zinc diets and less in the low zinc diet. Supplementary copper and iron to the higher zinc diet appeared to give some improvement of anemia. 3) The iron contents of the liver and kidneys were significantly decreased in the high zinc groups and the reduction was more significantly in the rats receiving higher zinc diet (0.7%). The supplementary copper caused a further depression of liver iron. On the other hand, the iron, added to the high zinc diet lessoned the severity of the decrease in liver iron and caused kidney iron to be maintained almost at the level found in the rats fed by zinc and supplementary copper diet. 4) High zinc diets did not change copper content of the liver and kidney. Supplementary copper elevated the concentration in the liver and kidney and added iron had no effect on the accumulation of copper in the liver and kidneys. 5) The high zinc diets caused marked increases of zinc content in the liver and kidney. Supplementary iron to the high zinc diet caused increases of zinc contents of liver and kidneys.

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