• 제목/요약/키워드: Zinc Pot

검색결과 36건 처리시간 0.033초

용융아연욕 탕면 높이 측정을 위한 초음파 센서의 사용에 관하여 (On the use of an acoustic sensor for measuring the level of a zinc pot)

  • 박상덕;임태균;이옥산
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.836-839
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    • 1996
  • Throughout CGL (Continuous Galvanizing Line) in steel works, zinc-coated steel sheets are produced which are used where long-running corrosion resistivity is required. During the galvanizing process, top dross is created and floated on the zinc pot. Because the dross leaves ill patterns on the coated sheets, a robot system is developed to automatically collect and remove the top dross. It consists of a robot and its carriage system, a pot level sensor, a system controller, and special robot tools. For the first time the level of zinc pot must be measured and fed back to the robot controller to avoid submersion of the robot hand into the hot zinc pot. In this paper, acoustic distance sensor is tested as a candidate for the pot level sensor in the view point of hot environment. Some considerations on the use of the acoustic distance sensor will be denoted.

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용융아연욕 부유물 제거용 로봇시스템 개발 (Development of a robot system for removing top dross on a zinc pot)

  • 임태균;박상덕;이옥산
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.1488-1491
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    • 1996
  • Throughout CGL(Continuous Galvanizing Line) in steel works, zinc-coated steel sheets are produced which are used where long-running corrosion resistivity is required. During the galvanizing process, top dross is created and floated on the zinc pot. Because the dross leaves ill patterns on the coated sheets, it is removed manually with shovel-like tools in about twenty minutes. Because, however, the working environment is very noisy, hot and harmful to human workers, a robot system is developed and implemented on a real plant to automatically remove the top dross. It consists of a robot and its carriage system, a pot level sensor, a system controller, and special tools to collect, pick up, and put the top dross into a dross waste basket. A system software is developed to monitor the system status. A series of tests were performed to verify the robot motion and adaptation to working conditions, and proved successful work.

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가스분사를 통한 Pot내에서의 입자 거동연구 (A study on particles flow through gas injection in pot)

  • 김성수;백제현;최민석
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2002년도 추계 학술대회논문집
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    • pp.144-149
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    • 2002
  • This paper presents the result of numerical simulation of particles trace following melted zinc movement with nitrogen gas injection. The code of the computational fluid dynamics for numerical analysis was performed using FLUENT related to CFD. As application model, there was applied Eulerian multiphase model for simulation of melted zinc movement at first and then was used stochastic tracking technique for particles trace secondarily. Numerical simulation results are shown that particles move to the same direction as the movement of melted zinc.

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Zn-65를 이용(利用)한 아연비료(亞鉛肥料)의 유효도(有效度)에 관(關)한 연구(硏究) (A Study on the Efficiency of Zinc Fertilizers Using Zn-65)

  • 유장걸
    • Applied Biological Chemistry
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    • 제20권2호
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    • pp.255-261
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    • 1977
  • Zn-65 추적자를 이용하여 아연비료의 효율을 평가하기 위해서 산성인 김포토양과 알카리성인 영월토양을 사용하여 pot 실험을 수행하였다. 아연원은 황산아연 탄산아연 염화아연 그리고 산화아연을 이용했고 고저의 두가지 수준으로 처리했으며 사용방법은 토양전체에 혼합하는 방법, 토양표면 또는 관개수에 뿌리는 병과 이양시 수도의 뿌리를 산화아연 용액에 담그는 법을 시도했다. 알카리성인 영월토양이 산성인 김포토양보다 아연비료의 효율이 컸으며 특히 이양후 초기에는 영월토양에서 아연비료의 시용이 필수적임을 알았다. 아연의 처리 방법으로는 토양에 혼합해주는 것이 가장 효과적이었으며 수도근을 아연 용액에 담그는 방법은 이용율의 면에서 우수하였으며 아연원별에 의한 효과의 차이는 나타나지 않았다.

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Minimizing Zinc Consumption In Hot-Dip Galvanizing Lines

  • Bright, Mark;Ellis, Suzanne
    • Corrosion Science and Technology
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    • 제10권2호
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    • pp.43-46
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    • 2011
  • Zinc consumption in a continuous galvanizing line is one of the highest operating cost items in the facility and minimizing zinc waste is a key economic objective for any operation. One of the primary sources of excessive loss of zinc is through the formation of top dross and skimmings in the coating pot. It has been reported that the top skimmings, manually removed from the bath, typically consist of more than 80% metallic zinc with the remainder being entrained dross particles ($Fe_2Al_5$) along with some oxides. Depending on the drossing practices and bath management, the composition of the removed top skimmings may contain up to 2 wt% aluminum and 1 wt% iron. On-going research efforts have been aimed at in-house recovery of the metallic zinc from the discarded top skimmings prior to selling to zinc recycling brokers. However, attempting to recover the zinc entrapped in the skimmings is difficult due to the complex nature of the intermetallic dross particles and the quality and volume of the recycled zinc is highly susceptible to fluctuations in processing parameters. As such, an efficient method to extract metallic zinc from top skimmings has been optimized through the use of a specialized thermo-mechanical process enabling a continuous galvanizing facility to conserve zinc usage on-site. Also, through this work, it has been identified that filtration of discrete dross particles has been proven effective at maintaining the cleanliness of the zinc. Future efforts may progress towards expanded utilization of filters in continuous galvanizing.

탄소 나노튜브 혼합액으로 봉공처리된 텅스텐 카바이드 용사층의 아연 내부식성에 대한 연구 (A study on Zn corrosion resistance of WC spray coating sealed with carbon nanotube suspensions)

  • 김봉훈;이보영
    • Journal of Welding and Joining
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    • 제33권1호
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    • pp.49-53
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    • 2015
  • An experimental study was conducted to investigate the effect of carbon nanotubes on the zinc corrosion resistance of sealing layer formed on the Tungsten Carbide spray coating. Using the nanotubes, a sealing agent in the form of solid-liquid suspensions was made and applied to the surface of spray coating. A series of experiments, consisted of three stages such as preparation of test piece, molten-pot immersion test, and evaluation of micro structure, were undertaken to demonstrate complicated interaction existing between zinc ions and sealing layer containing the nanotubes. Experimental results showed newly developed sealing layer were less susceptible to corrosion and thus coated layer was well protected even in the case of 10 days exposure. Comparison of the micro structure after molten pot test also indicated that carbon nanotubes still remained in the matrix and organized more reliable frame work constituted with boron nitride and chromium compound. It was revealed that carbon nanotubes in the sealing layer played positive role to enhance zinc corrosion resistance in the perspective of both fibrous structure and inherent chemical stability.

금속용탕면 높이 측정을 위한 거리센서의 특성

  • 이왕하;임태균;박상덕
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.590-596
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    • 1994
  • In a CGL(Continuous Galvanizing Line) in steel making plants, zinc-coated steel sheets are produced. These sheets are used where long running corrosion resistivity is required. During the coating process top dross is produced, being harmful to the quality of the coating. To collect and remove this top dross, an automation system is developed consisting of a robot and its carriage system, a pot level sensor, a system controller, and specialtools. Forthe first, the level of the pot must be measured and fed back to the robot controller to avoid submersion of the robot hand in the hot pot. In this paper,acoustic and laser distance sensors are tested for the appropriate pot lvel sensor, especially the former in the view point of hot environment.

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Effects of Fertilizer and Sewage Sludge Treatments on Germination and Growth of Woody Plants in Metal Mine Tailings

  • Lee, Sul-Ki;Cho, Do-Soon
    • The Korean Journal of Ecology
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    • 제23권6호
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    • pp.445-452
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    • 2000
  • The effects of sludge and fertilizer application on germination and seedling growth of woody plants on heavy metal mine tailings were evaluated by greenhouse experiment. Two different mine tailings (Lead-zinc mine tailings from Kwangmyong, Kyonggi-do and tungsten mine tailings from Sangdong. Kangwon-do). four fertilizer treatments (N +P +K: 20, 40, 60, and 80 kg/m$^3$), and four sewage sludge treatments (5.5, 11, 22.5, and 45 Mg/m$^3$) were used in the experiment. Tested plants were Pinus densiflora, Larix leptolepis, Amorpha fruticosa, and Alnus hirsuta. There were three replicates for each treatment. In addition, vermiculite was used instead of mine tailings to determine the effect of physical amendments. Fifty seeds of a species were sown in a pot (upper diameter 13.5 cm, depth 10 cm) and seedling emergence were recorded daily for 30 days. The highest germination rate was 53% for all treatments. Germination rate of Larix leptolepis was lowest among the four species studied. One month later after seeding, seedlings were thinned and only 5 seedling were left in each pot, and fertilizer and sewage sludge were applied once again. Growth of seedlings were determined for 10 weeks since then. Most plants grew very poorly or died within 5 weeks on lead/zinc mine tailings from Kwangmyong. The analysis of heavy metal contents by the total dissolution method showed that heavy metals generally increased in the order of tungsten mine tailings from Sangdong < sewage sludge from Puchon < lead/zinc mine tailings from Kwangmyong. Growth of woody plants was improved significantly by the fertilizer treatments on tungsten mine tailings. In contrast. survival and growth of woody plants were not affected significantly by the sewage sludge treatment on both tailings. This study shows that fertilizer applied to established seeded stands may provide some benefits in terms of increased ground cover in the field. It is suggested that reclamation should be proceeded by the study of the physico-chemical and biological characteristics of mine tailings.

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Preparation of superparamagnetic ZnFe2O4 submicrospheres via a solvothermal method

  • Ma, Jie;Chen, Bingjie;Chen, Bingkun;Zhang, Shuping
    • Advances in nano research
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    • 제5권2호
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    • pp.171-178
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    • 2017
  • Superparamagnetic Zinc ferrite submicropheres are firstly synthesized via a one-pot solvothermal approach at $200-215^{\circ}C$ for 4-8 hours. $ZnCl_2$, $FeCl_3$ and NaAc are used as precursors with ethylene glycol solvent. The X-ray diffraction (XRD) data indicate that $ZnFe_2O_4$ nanoparticles with the grain size around $15{\pm}3nm$ can be successfully synthesized via the one-pot method. The scanning/transmission electronic microscope (SEM/TEM) images further show the samples are submicrospheres self-assembled by nanoparticles with size about 375-500 nm changed with reaction conditions. Room-temperature vibration magnetic strength measurements (VMS) demonstrates the as-obtained $ZnFe_2O_4$ submicrospheres show prefect superparamagnetism, whose coercivity force and remanence are practically nil. The reaction temperature and time influence on the crystallinity, diameter, saturated magnetic intensity and morphology of the particles.