• Korean Journal of Computational Design and Engineering
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• v.7 no.4
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• pp.219-232
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• 2002

In numerically controlled(NC) machining simulation, a Z-map has been used frequently for representing a workpiece. Since the Z-map is usually represented by a set of Z-axis aligned vectors, the machining process can be simulated through calculating the intersection points between the vectors and the surface swept by a machining tool. In this paper, we present an efficient method to calculate those intersection points when an APT-type tool moves along a linear tool path. Each of the intersection points can be expressed as the solution of a system of non-linear equations. We transform this system of equations into a single-variable equation, and calculate the candidate interval in which the unique solution exists. We prove the existence of a solution and its uniqueness in this candidate interval. Based on these characteristics, we can effectively apply numerical methods to finally calculate the solution of the non-linear equations within a given precision. The whole process of NC simulation can be achieved by updating the Z-map properly. Our method can provide more accurate results with a little more processing time, in comparison with the previous closed-form solution.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.422-425
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• 2004

This paper develops an octree-based algorithm for machining simulation. Most commercial machining simulators are based on the Z map model, which has several limitations in terms of achieving a high level of precision in five-axis machining simulation. Octree representation being a three-dimensional (3D) decomposition method, an octree-based algorithm is expected to be able to overcome such limitations. With the octree model, storage requirement is reduced. Moreover, recursive subdivision is processed in the boundaries, which reduces useless computations. The supersampling method is the most common form of antialiasing and is typically used with polygon mesh rendering in computer graphics. The supersampling technique is being used to advance the efficiency of the octree algorithm..

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.942-946
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• 1997

In this research,we suggest a virtual machining system that can simulate sutting forces at the stage of design. Cutting forces,here, are modeled form the machanistic model of the ball end milling. To this end, we need undeformed chip thickness which is used for calculating chip load. It is derived form the z-map data of a CAD model. That is, chip load is the height difference between the cutting tool contact point and the workpiece at arbitrary position. The tool contact point is referred from the cutter location. Form the experimental verification, we can simulate machining process effectively to the slot and the side cutting of ball end mill.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.2
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• pp.176-183
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• 2003

The paper presents a feature recognition and segmentation method for surface approximation in reverse engineering. Efficient digitizing plays an important role in constructing a computational surface model from a physical part-surface without its CAD model on hand. Depending on its measuring source (e.g., touch probe or structured light), each digitizing method has its own strengths and weaknesses in terms of speed and accuracy. The final goal of the research focuses on an integration of two different digitizing methods: measuring by the structured light and that by the touch probe. Gathering bulk of digitized points (j.e., cloud-of-points) by use of a laser scanning system, we construct a coarse surface model directly from the cloud-of-points, followed by the segmentation process where we utilize the z-map filleting & differencing to trace out feature boundary curves. The feature boundary curves and the approximate surface model could be inputs to further digitizing by a scanning touch probe. Finally, more accurate measuring points within the boundary curves can be obtained to construct a finer surface model.

• Korean Journal of Computational Design and Engineering
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• v.10 no.2
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• pp.107-113
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• 2005

Octree-based algorithm is developed for machining simulation. Most of commercial machining simulators are based on Z map model, which have several limitations to get a high precision in 5 axis machining simulation. Octree representation is three dimensional decomposition method. So it is expected that these limitations be overcome by using octree based algorithm. By using the octree model, storage requirement is reduced. And also recursive subdivision was processed in the boundaries, which reduces useless computation. The supersampling method is the most common form of the anti-aliasing and usually used with polygon mesh rendering in computer graphics. Supersampling technique is applied for advancing its efficiency of the octree algorithm.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.956-959
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• 2005

The overall goal of this thesis is to develop a new algorithm based on the octree model for geometric and mechanistic milling operation at the same time. Most commercial machining simulators are based on the Z map model, which has several limitations in terms of achieving a high level of precision in five-axis machining simulation. Octree representation being a three-dimensional (3D) decomposition method, an octree-based algorithm is expected to be able to overcome such limitations. With the octree model, storage requirement is reduced. Moreover, recursive subdivision is processed in the boundaries, which reduces useless computations. To achieve a high level of accuracy, fast computation time and less memory consumption, the advanced octree model is suggested. By adopting the supersampling technique of computer graphics, the accuracy can be significantly improved at approximately equal computation time. The proposed algorithm can verify the NC machining process and estimate the material removal volume at the same time.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.12
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• pp.212-219
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• 1998

During machining of dies and molds with sculptured surfaces. the cutter contact area changes continuously and results in cutting force variation. In order to implement cutting force prediction model into a CAM system, an effective and fast method is necessary. In this paper. a new method is proposed to predict mean cutting force. The cutter contact area in the spherical part of the cutter is obtained using Z-map, and expressed by the grids on the cutter plane orthogonal to the cutter axis. New empirical cutting parameters were defined to describe the cutting force in the spherical part of cutter. Before the mean cutting force calculation, the cutting force density in each grid is calculated and saved to force map on the cutter plane. The mean cutting force in an arbitrary cutter contact area can be easily calculated by summing up the cutting force density of the engaged grid of the force map. The proposed method was verifed through the slotting and slanted surface machining with various inclination angles. It was shown that the mean force can be calculated fast and effectively through the proposed method for any geometry including sculptured surfaces with cusp marks and holes.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.2
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• pp.73-79
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• 2000

The part-surface of mold or stamping-dies consists of a compound surface which consists of lots of composite surfaces, and may have various types of feature shapes including convex sharp edge (CSE). Those CSE features should be considered with care in machining the surface, which necessitates extraction of CSE curves on a compound surface. This work can be done rather easily for a solid model which has a complete topology information. In case of the compound surface without topology information, however, such CSE curves must be gathered through some geometrical calculations paying much computation time. In the paper, extracting CSE curves by the construction of a CSE region-map which can reduce time, and detecting various common edge types are presented.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.654-658
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• 2002

The purpose of this paper is to establish an effective featured based inspection planning system for OMM(On-Machine Measurement) process. In this system, an effective inspection process planning is accomplished by determining the number of measuring points, their locations and probing paths using fuzzy logic, Hammersley method and TSP problem. Also, an effective collision-free algorithm Is proposed based on the EZ-map analysis. All the inspection planning processes are performed based on the defined inspection features those are derived from the CAD database. Proposed inspection planning method is simulated for the given sample wrokpieces, and the results are analyzed. The results show that the proposed method can be successfully implemented in real OMM process.

• Proceedings of the Korean Institute of Navigation and Port Research Conference
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• 2011.06a
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• pp.323-325
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• 2011

광역보정시스템은 기존의 NDGPS 방식과 달리 GPS 측정치 오차를 기준국을 기준으로 스칼라량으로 계산하지 않고, 전리층 지연 오차의 경우 전리층 분포 맵을 생성하고 위성관련오차의 경우 4차원(x, y, z, t) 보정정보를 생성하게 된다. 이러한 특성으로 인해 광역보정시스템은 기존의 NDGPS 방식보다 적은 수의 기준국으로 보다 넓은 지역을 커버할 수 있고 광역보정사용자는 기준국과의 거리와 관계 없이 균일하고 우수한 수준의 보정정보 및 무결성 정보를 제공받을 수 있게 된다. 본 논문에서는 광역보정시스템 구축에 필요한 핵심 기술 중 하나인 전리층 지연 오차 추정 알고리듬에 대해 설명하였다. 기준국 측정치를 이용해 전리층 분포 맵을 생성하기 위해 핵심적인 단계인 위성 및 기준국 수신기 IFB(Inter-Frequency Bias) 제거 방법에 대해서 설명하고 격자 알고리듬을 활용한 전리층 맵 생성방법에 대해서 설명하고 그 결과를 시뮬레이션을 통해 확인하였다.