• Title/Summary/Keyword: YAG Laser Welding

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Dissimilar Metal Welding of SM45C and STS304 by means of CW Nd:YAG Laser (CW Nd:YAG 레이저를 이용한 SM45C와 STS304의 이종금속용접)

  • 신호준;유영태;임기건;안동규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1369-1375
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    • 2004
  • For many years and primarily for economical reasons, Dissimilar Metal Welds have been used as transition joints in a variety of equipment and applications. But Dissimilar Metal Welds have several fabrication and metallurgical drawbacks that can often lead to in-service failures. For example, the most pronounced fabrication faults are hot cracks. Laser welding techniques have been characterised for various materials. In this paper, the laser weldability of STS304 stainless steel and SM45C at dissimilar metal welds using a continuous wave Nd:YAG laser are experimentally investigated. An experimental study was conducted to determine effects of welding parameters, on eliminating or reducing the extent welding zone formation at dissimilar metal welds and to optimize those parameters that have the most influence parameters such as focus length, power, beam speed, shielding gas, and wave length of laser were tested

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Study on the porosity formation in the lap joint CW Nd:YAG laser welds of 6K21 aluminum alloy sheet (6K21 알루미늄 판재의 레이저 겹치기 용접 시 발생하는 기공에 관한 연구)

  • Yang, Hyun-Seok;Lee, Kyoung-Don;Kim, Yong;Park, Ki-Young
    • Laser Solutions
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    • v.11 no.3
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    • pp.16-20
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    • 2008
  • The lap Joint welding of 6K21 aluminum sheets by Nd:YAG laser were performed with an aluminum 5183 filler wire or without a filler wire. The porosity of laser welding beads were observed through an optical microscope and X-ray photography with various levels of welding speed and gap size. The porosity was observed in the gap between upper and lower sheet near a heat affected zone when autogenous welding. Decrease of welding speed and use of AA5183 filler wire reduced porosity significantly.

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A Study on the Characteristics of Repair Welding for Mold Steel using Continuous Wave Nd:YAG Laser (연속파형 Nd:YAG 레이저를 이용한 금형강의 보수용접 특성에 관한 연구)

  • Yoo, Young-Tae;Shin, Ho-Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.11
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    • pp.7-16
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    • 2010
  • In this study, wire was used as the filler material for the laser repair welding, and the phenomenon in which the supplied filler material was melted and beaded down into the specimen was examined with varying laser powers and welding speeds. The optimal processing condition was found to be the laser power of 1,300 W, the welding speed and feed wire supply speed of 0.5 ml/in and the defocused distances of +2mm. At this time, the heat input(E) was $65{\sim}75\;J/mm^2$, and no internal defect occurred. When repair welding was carried out as the optimal processing for the part that had an external defect with the radius of 2mm, the filler metal was melted, resulting in the volume smaller than the defect part and thus causing the part unfilled. Therefore, it was found to be necessary to carry out repair welding two to three times by multiple passes rather than does it only once by single pass.

The Weldability of Aluminum Ball in Electrolyte Injection Hole by Nd:YAG Laser (리튬이온전지의 전해액 주입구 볼에 대한 Nd:YAG 레이저 용접성)

  • Kim, Jong-Do;Yoo, Seung-Jo;Kim, Jang-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.6
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    • pp.740-745
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    • 2006
  • This study suggested the occurrence source of weld-defects and its solution methods in a welding of Electrolyte injection hole by pulsed Nd:YAG laser. In experiment, the ramp down was used in order that solidification crack was removed. Furthermore. shrinkage stress and heat input were reduced by changing of weld trajectory and defocused distance. As a results of a experiment, a sound weld bead shape and crack-free weld bead can be obtained. In conclusion this show that the welding stability is greatly affected by modulation of laser pulse shape for the same laser energy and welding parameters.

Seam Welding of Amorphous Metal with Nd:YAG laser (Nd:YAG 레이저를 이용한 비정질재료의 심(seam) 용접)

  • 이건상
    • Laser Solutions
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    • v.3 no.2
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    • pp.45-51
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    • 2000
  • In this paper, the possibilities and the limits of the laser seam welding were studied to utilize the advantageous properties of amorphous metal foils. For the conventional welding method, the high heat transfer makes the crystallized zone of the work material unavoidable. The laser is able to weld the amorphous metal without a crystallized zone, because heat transfer is limited within a very small restricted volume. The crystallized zone is restricted in the neighbor of welding spot and not in the melting area. This can be proved directly by the etching and indirectly by the tensile shear test, micro hardness test and bending test. The overlapping of welding bead could form the formation of wider and thicker amorphous zone.

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Welding Characteristics of Dissimilar Metal by Continuous Wave Nd:YAG Laser (CW Nd:YAG 레이제에 의한 이종금속 용접특성)

  • 유영태;신호준;송성욱
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.11
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    • pp.53-60
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    • 2004
  • Laser welding techniques have been characterised for various materials. In this paper, the laser weldability of STS304 stainless steel and Inconel 600 at dissimilar metal welds using a continuous wave Nd:YAG laser are experimentally investigated. Inconel 600 is being used in a steam generator tubing of pressurized water reactor(PWR) exposed to some corrosion. Stress corrosion cracking can occur on this material. An experimental study was conducted to determine effects of welding parameters, on eliminating or reducing the extent welding zone formation at dissimilar metal welds and to optimize those parameters that have the most influence parameters such as focus length, power, beam speed, shielding gas, and wave length of laser were tested.

Dissimilar Metal Welding Characteristics for Medium Carbon Steel and Stainless Steel Using a Nd:YAG Laser (중탄소강과 스테인리스강의 Nd:YAG 레이저 이종용접에서 용접특성)

  • You, Young-Tae;Lee, Hyun-Jung;Kim, Jin-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.1
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    • pp.68-74
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    • 2016
  • The Nd:YAG laser welding process is one of the most advanced manufacturing technologies owing to its high speed and penetration, and has increased the automation and flexibility of an entire industry. Laser welding of dissimilar metals has been widely used to improve the wear resistance and corrosion resistance of industrial parts. The objective of this research is to investigate the influence of process parameters on the welding of SM45C and STS304 with CW Nd:YAG lasers. Bead-on-plate welding tests were carried out for several combinations of the experimental conditions. In order to quantitatively examine the characteristics of the dissimilar welding, the welding quality of the cut section, strain-stress behavior, and hardness of the welded part were investigated.

A Study on the Manufacture of instrumented Irradiation Fuel by Nd:YAG Laser Welding (Nd:YAG 레이저 용접에 의한 계장 조사연료봉 제조에 관한 연구)

  • 이철용;이도연;김수성;송기찬
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.115-117
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    • 2004
  • Nd:YAG laser welding system was used to manufacture instrumented irradiation fuel. The optimal condition of zircaloy-4 seal tube is charge voltage 180V and pulse per energy 51. We got good welding result in charge voltage 400V, pulse width 7ms, pulse frequency 5 in zircaloy-4 endcap welding.

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Welding Properties of Heat-resistant Alloys for Liquid Thruster (액체 추력기용 내열합금 소재에 대한 용접 특성 연구)

  • Ryu Sang-Hyun;Lee Jae-Hoon;Kim Jeong-O;Kim Jung-Hun;Lee Jae-Won
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.177-183
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    • 2005
  • In this work, Inconel 600, Inconel 625 and Haynes 230 are welding using Nd:YAG laser and electron bear. These heat-resistant alloys are typically used for the liquid thruster. To examine, the affects of experimental parameters on weld ability, the plate welding of these materials were carried out using both Nd:YAG laser and electron bear. Also, the micro-structure, micro-hardness, and tensile strength of the specimens were analyzed. from the analysis of the experimental results of laser and electron beam welding, we have obtained the optimal welding conditions.

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A Study on the Monitoring of Laser Welding for S45C Steel Sheets Using Nd:YAG Laser with Continuous Waves (연속파형 Nd:YAG레이저를 이용한 S45C 강판의 레이저 용접 모니터링에 관한 연구)

  • Kim, Do-Hyoung;Shin, Ho-Jun;Yoo, Young-Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.814-823
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    • 2012
  • Fluctuation of light intensity from the keyhole becomes more significant in full penetration welding than partial penetration welding, since the plasma produced in the keyhole can escape from the rear side of the keyhole. The plasma optical radiation emitted during Nd:YAG laser welding of S45C steel samples has been detected with a Photodiode and analyzed under different process conditions. As the results, the BOP was performed for welding, behavior of plasma, spatter or plume was monitored to determine the reference signal. Then, random combination was made for comparison with the reference signal, which aimed at verifying reliability of the welding monitoring system that this study intended to develop.