• Title/Summary/Keyword: Wrought Alloy

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Development of Seamless Tube for 7075 Al Wrought Alloys by Direct Thixoextrusion process utilizing Porthole Die (반용융 직접 압출에 의한 Porthole Die 활용 A7075 심리스 튜브 개발)

  • Jang, D.I.;Kim, S.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.227-230
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    • 2009
  • The aim of this study was to improve extrudability limit, eliminate welding line and obtain optimum thixoextrusion conditions for manufacturing tubes of 7075 Al wrought alloy. By thixoextrusion, it was possible to improve deformability, control isotropy with extrusion direction, eliminate welding line (seamless) and save cost due to low energy consumption compared with conventional extrusion processes. The welded part was not observed at the welding line area. The grains of thixoextruded tube were homogeneously distributed and equiaxed grains were observed. Therefore, thixoextrusion is the most effective variable for the control of the magnitude of the welding line.

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Development of Thixoextrusion Process for Light Alloys - Part 1. Microstructural Control of Light Alloys for Thixoextrusion (경량합금 반용융 압출 기술 개발 - Part 1. 반융용 압출을 위한 조직제어)

  • Kim, Shae-K.;Yoon, Young-Ok;Jang, Dong-In;Jo, Hyung-Ho
    • Journal of Korea Foundry Society
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    • v.26 no.5
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    • pp.211-216
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    • 2006
  • The study for thixoextrusion process of 7075, 7003 Al wrought alloys and AZ31 Mg wrought alloy was carried out with respect to reheating rate, isothermal holding temperature and time with an emphasis to the effect of homogenization on thixotropic micro-structures during the partial remelting, especially in the low liquid fraction ($f_L<0.2$). The liquid fraction and average grain size with respect to reheating profile such as reheating rate, isothermal holding temperature and time were almost uniform. It is considered very useful for thixoextrusion in terms of process control such as billet temperature control and actual extrusion time. Micro-structural controls of 7075, 7003 Al wrought alloys and AZ31 Mg wrought alloy before and after homogenization were available and thixotropic microstructures were obtained in both specimens.

Joint characteristics of dissimilar formed Al alloys with fixed location of welded specimen by friction stir welding (접합시편의 고정위치에 따른 이종 알루미늄 합금의 마찰교반접합부특성)

  • 이원배;김종웅;연윤모;정승부
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.176-178
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    • 2003
  • The weld zone of dissimilar formed Al alloy exhibited the complex structure of the two materials and mainly composed of the retreating side material. The mechanical properties were also depended on the dominant microstructure of the weld zone with welding conditions. The different mechanical properties of weld zone with welding conditions were related to the behavior of the precipitates of wrought Al alloy and Si particles of cast Al alloy. The higher mechanical properties of weld were acquired when relatively harder material, wrought Al alloy, was fixed at the retreating side.

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Isotropy Control of 7075 Al Wrought Alloy by Thixoextrusion (반용융 압출에 의한 A7075 합금의 등방성 제어)

  • Yoon, Young-Ok;Kim, Shae-K.
    • Journal of Korea Foundry Society
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    • v.30 no.6
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    • pp.210-216
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    • 2010
  • The aim of this study is to characterize a thixoextruded 7075 Al wrought alloy bar in terms of its isotropic behavior through the optical microscope, mechanical test and electron back scattered diffraction. It is also discussed of the extrudability improvement for 7075 Al wrought alloy by thixoextrusion, with emphasis on controlling thixoextrusion parameters. Hot extrusion shows that the maximum extrusion pressure depends on their characteristics in terms of flow stress and hot workability. In the contrary, thixoextrusion demonstrates that the maximum extrusion pressure is almost uniform regardless of the experimental parameters, such as initial ram speed, die bearing length and thixoextrusion temperature. The hot extruded microstructures become elongated to extrusion direction, while the thixoextruded microstructures are isotropic and homogeneously distributed due to the existence of liquid phase between solid grains during the process. The grain refinement due to dynamic recrystallization during thixoextrusion has been also occurred. Subsequent recrystallization would lead to the strengthening of mechanical properties, as observed in the study. The important point is that the values of tensile, yield strength and elongation of the thixoextruded bar without plastic deformation are similar to those of the hot extruded bar with severe plastic deformation.

The Present State and Task of Korea Magnesium Industry (한국마그네슘산업의 현황과 과제)

  • Kang, M.C.;Kim, H.S.;Cho, H.K.;Kim, K.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.57-60
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    • 2008
  • Magnesium alloys usage has been increased every year owing to its lightness, damping capacity, and EMI shielding, etc. In case of magnesium, it is mainly produced by diecasting due to high fluidity of melts. But, casting defect occurs many times because of low heat capacity of the magnesium. Therefore, wrought products can be applied for defect-free and mechanical properties. but it is insufficient in market share because of crystalline structure. The domestic market of wrought magnesium products are not revitalized compare to advanced countries. Accordingly we are going to forecast a domestic market of wrought products through searching the present of korean magnesium industry.

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Grain Control of Aluminum Alloys with Electromagnetic Stirring for Rheology Forging (레오로지 단조를 위한 전자교반응용 알루미늄 합금의 결정립 제어)

  • Oh S. W.;Ko J. H.;Kim T. W.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.350-353
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    • 2005
  • Microstructures according to experimental conditions (pouring temperature, stirring current and stirring time) and hardness according to aging time were investigated for A356 cast aluminum alloy and 7075 wrought aluminum alloy. In pouring temperature control, grains became larger and non-uniform at high temperature, however dendritic shapes were shown at lower temperature. In stirring current control, dendritic grains were not destroyed enough at lower current, however fine grains were agglomerated at higher current. And, in stirring time control, grains were more globular but grew larger and larger with the stirring time increasing.

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Capabilities of Two Chromium Powder Metallurgy Steels for High Performance Applications at Conventional Sintering Temperatures

  • Kinga, Patrick;Lindsley, Bruce
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.134-135
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    • 2006
  • Ancorsteel 4300, a high performance Cr-Si-Ni-Mo steel, was unveiled two years ago as the first in a series of powder metallurgy alloys that will simulate wrought steel compositions. Advantages of this alloy include good compressibility, high hardenability, and excellent dimensional stability. More important, however, is that this alloy has the ability to be effectively sintered at $1120^{\circ}C$ and maintain oxygen contents below 500 ppm. This unique blend of performance and processing capabilities provides static and dynamic properties that exceed those of conventional powder metallurgy alloys and approach wrought gearing materials. A second Cr-Si-Ni-Mo alloy has now been developed that offers complimentary performance levels at a lower Mo content. This manuscript reviews properties of the two chromium steels with comparisons to traditional sinter-hardened and heat-treated powder metallurgy alloys.

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Microstructural Control of AA7075 Alloy for Thixoextrusion (반용융 압출을 위한 AA7075 합금의 조직제어)

  • Yoon, Young-Ok;Kim, Young-Jig;Kim, Shae-K.;Jo, Hyung-Ho
    • Journal of Korea Foundry Society
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    • v.25 no.6
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    • pp.249-253
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    • 2005
  • The present study focuses on 7075 aluminum wrought alloy to investigate the potential industrial applications of thixoextrusion process. The microstructural evolution of 7075 aluminum wrought alloy for thixoextrusion has been investigated as a function of isothermal holding temperature and time in the partially remelted semisolid state. The results showed that the liquid fraction increased with increasing isothermal holding temperature and time while the average grain size was inversely proportional to isothermal holding temperature and time up to 5min. However, there was no big change of liquid fraction and average grain size with respect to isothermal holding temperature and time. The important fact that the liquid fraction and average grain size were almost uniform after 5 min holding time is considered very useful for thixoextrusion in terms of process control.

Effect of Strain Rate and Pre-strain on Tensile Properties of Heat-treated A5082 and A6060 Aluminium Wrought Alloys (열처리한 A5082와 A6060합금의 인장특성에 미치는 변형율속도 및 예비변형율의 영향)

  • Lee, Choongdo
    • Journal of the Korean Society for Heat Treatment
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    • v.33 no.4
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    • pp.161-172
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    • 2020
  • The tensile property of A5082 and A6060 aluminium wrought alloys was investigated, in terms of the strain rate sensitivity on alloy conditions by heat treatment and bake hardenability on pre-strain prior to strain ageing. The tensile test was carried out in a range of strain rate of 4.17 × 10-5 s-1 ~ 4.17 × 10-5 s-1 in room temperature and the nominal range of pre-strain was 3.0 ~ 10.5%. The tensile deformation of A5082 alloys is characterized as typical case of dynamic strain ageing with negative strain rate sensitivity for all conditions, and the tensile strength indicates a similar level regardless of alloy conditions, except only in full annealed condition. The stress-relief annealing on A6060 alloys can induce practical decrease in strength level of over approximately 100 MPa without any ductility loss, compared to as-rolled condition, while a full annealed and aged condition leads remarkable strengthening effect with the decrease of tensile elongation. Additionally, the bake hardenability of A5082 alloy by strain ageing indicates a negative dependence upon the increase of pre-strain, while A6060 alloy exhibits a positive sign even in low level relatively compared with conventional SPCC.