• Title/Summary/Keyword: Work Piece

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Model-based process control for precision CNC machining for space optical materials

  • Han, Jeong-yeol;Kim, Sug-whan;Kim, Keun-hee;Kim, Hyun-bae;Kim, Dae-wook;Kim, Ju-whan
    • Bulletin of the Korean Space Science Society
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    • 2003.10a
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    • pp.26-26
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    • 2003
  • During fabrication process for the large space optical surfaces, the traditional bound abrasive grinding with bronze bond cupped diamond wheel tools leaves the machine marks and the subsurface damage to be removed by subsequent loose abrasive lapping. We explored a new grinding technique for efficient quantitative control of precision CNC grinding for space optics materials such as Zerodur. The facility used is a NANOFORM-600 diamond turning machine with a custom grinding module and a range of resin bond diamond tools. The machining parameters such as grit number, tool rotation speed, work-piece rotation speed, depth of cut and feed rate were altered while grinding the work-piece surfaces of 20-100 mm in diameter. The input grinding variables and the resulting surface quality data were used to build grinding prediction models using empirical and multi-variable regression analysis methods. The effectiveness of the grinding prediction model was then examined by running a series of precision CNC grinding operation with a set of controlled input variables and predicted output surface quality indicators. The experiment details, the results and implications are presented.

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Study on the Machinability of Pinus densiflora at Chunyang District for Wood Patterns - Effect of Chip-Tool Contact Stress Distribution in Workpiece During of Wood Machining - (목형용(木型用) 춘양목(春陽木)의 절삭가공(切削加工) 특성(特性)에 관(關)한 연구(硏究)(제1보(第1報)) - 절삭중(切削中) 공구면(工具面)의 응력분포에 미치는 접촉(接觸)칩의 영향(影響) -)

  • Kim, Jeong-Du
    • Journal of the Korean Wood Science and Technology
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    • v.16 no.4
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    • pp.54-60
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    • 1988
  • Machinabilities means inherent properties of pinus densiflora at Chunyang district to be CNC machined easily or not, and processing abilities of the tool and machine together. This explanation signifies that machinabilities have two phases of signification, depended on considering and stress either materials or tools preferentially. This paper discuss machinabilities, the following items are usually employed as the indices of stress distribution at the cutting tool rake face. The stress distributions on the chip - tool contact surface at the early stage of the chip forming and under the stage of fringe pattern in wood cutting were analyzed the photoelastic method. The tool used in the present experiment was the special cutting tool H.S.S. one made in laboratory. And isochromatic fringe pattern and isolinic line of work piece by chip-behavior during the cutting operation were photographed with the feed camera continuously. The effects on the stress, distribution on the rake face of the epoxy tool and the strain distribution in the work piece of wood plate by chip behavior are cleared in pre cent experiment.

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A Study of Ability of a Rectangular Shell Deep Drawing by Finite Element Program

  • Kumjing, Sanya;Somphasong, Papon
    • International Journal of Advanced Culture Technology
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    • v.3 no.1
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    • pp.68-77
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    • 2015
  • This study was the use of the finite element method in the deep drawing process of a rectangular shell cup. The aim was to analyse the equivalent strain in the workpiece and to find out what happened to the disc blank sheet before the forming by stamping. The rectangular shell cup was $24{\times}30{\times}20$ mm. and made of 2mm.thick SUS 403 and SUS 304 stainless steel. There were 3 types of blank sheets: 1) square sheet 2) 45 degree angled edge cutting sheet 3) circular sheet. It was found out that the drawing up with the use of 3 types of blank sheet made of SUS 304 stainless steel had no risk in the workpiece. For the stamping of the rectangular shell that used a square sheet made of SUS 403 stainless steel, it was found out that there was no risk in the work piece, but with the use of 45 degree angled edge cutting sheet or round sheet, the work piece had a risk to be damaged.

Effect of Lubricant Addition in Terms of Volume Fraction on Fabrication of Cu/Sn Bonded Diamond Micro Blades (다이아몬드 마이크로 블레이드 제조에 있어 부피비의 관점에서 본 윤활제 첨가 효과)

  • Moon, Jong-Chul;Kim, Song-Hee
    • Journal of the Korean institute of surface engineering
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    • v.43 no.1
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    • pp.41-45
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    • 2010
  • The effect of $MoS_2$ and graphite content on wear resistance and mechanical properties of Cu/Sn bonded diamond micro blades was comparatively investigated in terms of volume and weight fraction. For the evaluation of endurance and cutting performance, instantaneous electric power consumption and cumulative wear loss during cutting glass work piece at constant velocity were measured with the micro blades of the wide range of lubricant content. The energy consumption of blades for glass cutting decreased with the content of lubricants. Wear amount of blade in volume increased with the amount of lubricant addition. It was found to be relevant to the decrease in flexural strength and hardness with the amount of lubricants. With the same amount of lubricant content in volume fraction $MoS_2$ showed superiority in mechanical properties and cutting performance than graphite while graphite could result in stronger effect on lowering electric consumption during cutting work piece for the same weight percent fraction than $MoS_2$ because of lower density.

Simulation of Surface Coverage Made by Impeller Type Shot-peening Machines (임펠러식 쇼트피닝 머신에 의한 표면 커버리지 시뮬레이션)

  • Shin, Ki-Hoon
    • Korean Journal of Computational Design and Engineering
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    • v.19 no.1
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    • pp.12-18
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    • 2014
  • Shot-peening is frequently used on various mechanical parts because it can improve the fatigue life of components by generating compressive residual stresses on the surface. This can be done by repeatedly hitting the work-piece surface with small balls and making indentations on it. In fact, finding optimal peening time among various peening parameters is the most important. Under-peening can not improve the fatigue life sufficiently while over-peening causes cracks and reduces fatigue life in contrast. In general, optimal peening time is experimentally determined by measuring arc-height using Almen-strip in accordance with SAE J442 standard. To save the time and efforts spent in carrying out experiments to find optimal peening time, this paper presents a computer simulation algorithm for the estimation of surface coverage made by impeller type shot-peening machines (PMI-0608). Surface coverage is defined as the proportion of the work-piece surface that has been indented in a given time of shot-peening. An example (standard tensile test specimen) is presented to validate the proposed method.

A Study on the Total, Particle Size-Selective Mass Concentration of Airborne Manganese, and Blood Manganese Concentration of Welders in a Shipbuilding Yard (조선업 용접작업자의 공기 중 총 망간 및 입경별 망간 농도와 혈중 망간농도에 관한 연구)

  • Park, Jong Su;Kim, Pan Gyi;Jeong, Jee Yeon
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.25 no.4
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    • pp.472-481
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    • 2015
  • Objectives: Welding is a major task in shipbuilding yards that generates welding fumes. A significant amount of welding in shipbuilding yards is done on steel. Inevitably, manganese is present in the base metals being joined and the filler wire being used and, consequently, in the fumes to which workers are exposed. The objective of this work was to characterize manganese exposure associated with work area, total and particle size-selective mass concentration, and compare the mass concentrations obtained using a three-piece cassette sampler, size-selective impactor sampler and blood manganese concentrations. Materials: All samples were collected from the main work areas at one shipbuilding yard. We used a three piece cassette sampler and the eight stage cascade impactor sampler for the airborne manganese mass concentration of total and all size fractions, respectively. In addition, we used the results of health examination of workers sampled for airborne manganese. Results: The oder of high concentration of airborne manganese in shipbuilding processes was as follows; block assembly, block erection, outfitting installation, steel cutting, and outfitting preparation. The percentages of samples that exceeded the OES of the ministry of employment and labor by the cassette sampling method was 12.5%, however 59.1% of sampled workers by the impactor sampling method exceeded the TLV of the ACGIH. Conclusions: Even though the manganese concentrations in blood of workers exposed to higher airborne manganese concentration were higher than among those exposed to lower concentrations, there was no difference in blood manganese concentrations among work duration. The data analyzed here by characterizing size-selective mass concentrations indicates that the inhaled manganese of welders in shipbuilding yards could be mostly manganese-containing respirable particle sizes.

A Study on Machining Variable of centerless Grinding using for Ferrule Machining (페룰 가공용 무심연삭기의 가공변수에 관한 연구)

  • 박봉진;이은상;최헌종;이석우;조순주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.28-31
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    • 2002
  • This paper compared the surface roughness with variables before development of centerless grinding using far ferrule machining. In this paper, theoretical surface roughness is obtained from variables such as mesh number, rate of concentration of grinding wheel, wheel rotation of work-piece etc., and optimum condition of machining is selected. For satisfaction the technical side and economical side, centerless grinding using fur ferrule machining should be designed more than #600, 18.8% rate of concentration of grinding wheel, 1440rpm wheel rotation outwork-piece.

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Chessboard and Pieces Detection for Janggi Chess Playing Robot

  • Nhat, Vo Quang;Lee, GueeSang
    • International Journal of Contents
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    • v.9 no.4
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    • pp.16-21
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    • 2013
  • Vision system is an indispensable part of constructing the chess-playing robot. Chessboard detection and pieces localization in the captured image of robot's camera are important steps for processes followed such as pieces recognition, move calculation, and robot controlling. We present a method for detecting the Janggi chessboard and pieces based on the edge and color feature. Hough transform combined with line extraction is used for segmenting the chessboard and warping it to form the rectangle shape in order to detect and interpolate the lines of chessboard. Then we detect the existence of pieces and their side by applying the saliency map and checking the color distribution at piece locations. While other methods either work only with the empty chessboard or do not care about the piece existence, our method could detect sufficiently side and position of pieces as well as lines of the chessboard even if the occlusion happens.

A Study on the Characteristics of BTA Deep Drilling for Marine Part Carbon and Alloy Steels

  • Sim, Sung-Bo;Kim, Chi-Ok
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • v.3 no.1
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    • pp.40-48
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    • 2000
  • The term "deep holes" is used to describe the machining of holes with a relatively large length to diameter ratio. The main feature of BTA deep hole drilling is the stabilization of cutting force necessary for the self guidance of the drill head. An additional feature is the cutting tool edges that are unsymmetrically placed on the drill head. There is an increasing necessity to predict the hole geometry and other dynamic stability behavior of deep hole drilling guidance. In this study, the effects of BTA deep hole drilling conditions on the hole profile machined piece are analyzed using domain analysis technique. The profile of deep hole drilled work piece is related to cutting speed, feed rate, chip flow, tool wear, and so on. This study deals with the experimental results obtained during the BTA drilling on SM45C, SM55C carbon steels and SCM440 steels under various cutting conditions, and these results are compared with analytical evaluations.aluations.

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A Study of the Development of Women's upper Clothing based on a Traditional Korean Style using the Decorative Techniques of the Jatmulim (한국 전통 장식 기법인 잣물림을 응용한 한국적 여성상의 디자인 개발)

  • Kim, Eun-Jung
    • Fashion & Textile Research Journal
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    • v.15 no.2
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    • pp.202-209
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    • 2013
  • This study suggests a new women's upper clothing based on traditional Korean costumes that utilize the Jatmulim. The Jatmulim is an example of the skill found in conditional Korean costumes and is of a small triangular shape. Jatmulim was developed in size, shape, and arrangement through the method of making and using children's Durumagi, the dancer's or shaman's Mongduri, and modern works. A total of five pieces of different women's clothing were suggested by applying the developed Jatmulim. In the first piece, the clothing is a woman's sleeveless blouse based on the construction of the Yoseon-Cheolik from the Joseon period and made with a larger sized Jatmulim in the back of the neckline and shoulders. In the second piece, the clothing is designed for a woman's jacket based on the Bansuui of the Joseon period with rectangular Jatmulim in the front neckline and at the end of the sleeves. In the third piece, the clothing is designed for a woman's sleeveless blouse based on the Danryeong with rectangular Jatmulim in the neckline. In the fourth piece, the construction of the Jeogori is applied to the clothing for making a woman's jacket that has a bigger sized Jatmulim in the front part as a decoration. In the fifth work, the clothing is designed for a sleeveless blouse based on the Dapho with a different sized arrangement of the Jatmulim in the neckline.