• Title/Summary/Keyword: Work Hardening

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Effect of Mo and Cu Contents on Work Hardening of Cold Drawn Stainless Steel 304H Wires for Spring (스프링용 스테인레스강 304H 신선재의 가공경화에 미치는 Mo와 Cu 농도의 영향)

  • Kim S. W.
    • Korean Journal of Materials Research
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    • v.15 no.10
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    • pp.632-638
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    • 2005
  • To investigate the effect of Mo and Cu contents on tensile strength of cold drawn stainless steel 304H wires, metallographical and mechanical tests were performed for the wire specimens drawn to different drawing strains at room temperature. It was confirmed that the contents of Mo ana Cu have little influence on the tensile strength of drawn specimens, even though the strain induced martensite transformation decreased with increasing the contents of Mo and Cu. These results were explained by the strengthening of the formed martensite itself due to the solid solution effect of interstitial solutes, carbon and nitrogen. The contents of these elements were slightly higher in the specimens containing additionally added Mo and Cu.

An Analysis on the Residual Stress of Subsurface Zone due to Rolling Contact (회전접촉에 의해 발생하는 Subsurface Zone의 잔류응력에 관한 해석)

  • Gang, Gye-Myeong;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.3 no.1
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    • pp.58-64
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    • 1993
  • The degree of work hardening in the subsurface zones varied with the experimental conditions under the rolling contact fatigue wear test of high carbon Cr-Ti alloy steel was evaluated by the distribution of residual stresses. Surface residual stresses before the test did not affect the wear property. Surface residual stresses after the test decreased by the increase of contact stress and running. velocity. but the maximum compressive residual stress and its depth of saturation in the subsurface zone increased. The relationship between these experimental results and the distribution of the theoritical shear stress was also discussed.

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Advanced analysis for planar steel frames with semi-rigid connections using plastic-zone method

  • Nguyen, Phu-Cuong;Kim, Seung-Eock
    • Steel and Composite Structures
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    • v.21 no.5
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    • pp.1121-1144
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    • 2016
  • This paper presents a displacement-based finite element procedure for second-order distributed plasticity analysis of planar steel frames with semi-rigid beam-to-column connections under static loadings. A partially strain-hardening elastic-plastic beam-column element, which directly takes into account geometric nonlinearity, gradual yielding of material, and flexibility of semi-rigid connections, is proposed. The second-order effects and distributed plasticity are considered by dividing the member into several sub-elements and meshing the cross-section into several fibers. A new nonlinear solution procedure based on the combination of the Newton-Raphson equilibrium iterative algorithm and the constant work method for adjusting the incremental load factor is proposed for solving nonlinear equilibrium equations. The nonlinear inelastic behavior predicted by the proposed program compares well with previous studies. Coupling effects of three primary sources of nonlinearity, geometric imperfections, and residual stress are investigated and discussed in this paper.

Experimental study on the severe deep drawing for complex cylindrical housing of STS 305 stainless steel (스테인리스 강 STS305의 디프 드로잉 가공에 관한 실험적 연구)

  • Kim, Doo-Hwan
    • Transactions of Materials Processing
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    • v.7 no.5
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    • pp.439-444
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    • 1998
  • Recently many automotive parts have been made with stainless steels by deep drawing processes, But there are various problems occurred in deep drawing works of stainless steels compared with low carbon steels. For the severe deep drawing of complex cylindrical housing optimum process planning is required to eliminate intermediate annealing improve shape accuracy and maintain surface integrity without drawing defects such as tears wrinkles and scratches or galling. Therefore in this study a sample process planning of the severe of the severe deep drawing process is applied to a complex cylindrical housing needed for a 6 multi-stepped deep drawing of type STS 305 . A series of experiments are performed to investigate optimum process variables such as drawing rate radius and clearance. Through experiments the variations of the thickness strain distribution and hardness distribution in each drawing step are observed. Also the effects of other factors on formability such as drawing oil, blank holding force and die geometry are examined and discussed.

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Quasi-Static and Dynamic Loading Responses of Ti-6Al-4V Titanium Alloy: Experiments and Constitutive Modeling

  • Suh, Yeong-Sung;Akhtar S. Khan
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.191-194
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    • 2003
  • The results from a systematic study of the response of a Ti-6Al-4V alloy under quasi-static and dynamic loading at different strain rates and temperatures are presented. It has been shown that the work-hardening rate decreased as the strain rate and the strain increased. The correlations and predictions using modified KHL (Khan-Huang-Liang) viscoplastic constitutive model are compared with those from JC (Johnson-Cook) model and experimental observations. Overall, KHL model correlations and predictions compared much more favorably than the corresponding JC model predictions and correlations.

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A mechanical proprties and fatigue life of aluminum alloy sheets for autobodies (자동차 차체용 알루미늄 합금 판재의 기계적특성과 부식피로수명)

  • 박인덕;윤옥남;남기우
    • Journal of Ocean Engineering and Technology
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    • v.11 no.2
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    • pp.57-69
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    • 1997
  • The objetive of this study is to compare the mechanical proprties of 6000 series Al-Mg-Si aluminum alloy (AC120) with 5000 series Al-Mg aluminum alloy (TG25), and to investigate the influence of corrosion solution for fatigue life. Comparing of TG25 and AC120 alloy sheets, TG25 alloy sheets showing higher plastic ratio and total elongation have better formability than AC120 alloy sheets. The hardness of nugget area was a little higher than that of base metal area. Also, grain coarsening was observed in HAZ(Heat Affected Zone). In a corrosion fatigue experiment, the fatigue life decreased as concentration increased, when a dipping time was constant. The life decreased as dippling time increased, when a concentration was constant.

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Tapping Machining Characteristics of Titanium Hard-to-Cut Material (티타늄 난삭재의 탭핑 가공 특성)

  • Lee, Ho-Chang;Kim, Hae-Ji;Kim, Nam-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.1
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    • pp.80-86
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    • 2011
  • This study compared and analyzed manual tapping and automatic tapping regarding tapping process characteristics of titanium hard-to-cut-material. Tapping process characteristics of titanium hard-to-cut-material are evaluated as the quality of a screw, wear of a tap, economic analysis, and cycle time etc. The type of screw threads after manual tapping is formed as an irregular type of screw threads, and perfect screw threads are created after automatic tapping. In addition, the chip type after manual tapping process is formed as the discontinuous chip due to work hardening, and the powder type of chip after automatic tapping process is created. In terms of cycle time, an automatic tapping process is shortened by 70% compared to manual tapping process. Insert tip wear of an automatic tapping shown in the process of 5-hole tapping is not found, but hand tap wear for finish cutting is most severe.

Numerical simulation for Deformation Shape of Declined Multilayer Metals Material (다층금속 경사재의 변형양태의 수치적연구)

  • 정태훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.124-128
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    • 2004
  • By the use of a similar numerical method as that in the previous paper, the forming limit strain by coaling method of clad sheet metals is investigated, in which the FEM is applied and J2G(J$_2$-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Declined Multilayer Metals Materials are stretched in a plane-strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the bonded state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighted according thickness.

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Analysis of three-dimensional plastic flow for extrusion of elliptic sections through continuous dies (곡면금형을 통한 타원형 형재의 압출에 대한 3차원 소성유동해석)

  • 한철호;양동렬
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.1
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    • pp.110-117
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    • 1987
  • A new kinematically admissible velocity field for a generalized three-dimensional flow is introduced, in which the flow is bounded by an analytic die-profile function. Then, by applying the upper-bound method th the velocity field, the flow patterns as the upper-bound method are obtained. Extrusion of elliptic sections from round billets is chosen as a computational example. Computation and experiments are carried out for work-hardening material such as aluminum alloy 2024. In order to visualize the plastic flow, the grid marking technique is employed. The theoretical predictions both in extrusion load and deformed pattern are in good agreement with the experimental data.

Study on textures and work hardening in AA3003 sheets during CCSS deformation (AA 3003 판재 CCSS 가공 집합조직과 가공경화 연구)

  • 이재필;허무영;정영훈;박종우
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.96-98
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    • 2003
  • The evolution of texture and microstructure during continuous confined strip shearing (CCSS) in aluminum 3003 alloy sheets was investigated. The tools of CCSS based on the equal channel angular pressing (ECAP) were designed to provide a constant shear deformation of the order of 0.5 per pass while preserving the original sheet shape. FEM results indicated that the shear formation is not homogeneous throughout the sample thickness, in particular at the surface layers. A randomization of textures took place during the CCSS deformation. Observations by TEM and EBSD revealed the formation of sub-micrometer sized grains after CCSS.

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