• Title/Summary/Keyword: Wood products manufacturing

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On the manufacturing of WPC (Wood Plastic Composites) with Heat-Catalyst Polymerization (I) - On the characteristics of composites made from monomer Methyl MethacryIate and several commercial woods in Korea (가열(加熱)·촉매중합법(觸媒重合法)에 의한 목재(木材)·고분자복합체(高分子複合體) 제조(製造)(I) - MMA에 의한 한국산(韓國産) 주요목재(主要木材)의 복합체특성(複合體特性))

  • Cho, Nam-Seok;Jo, Jae-Myeong;Ahn, Won-Yong
    • Journal of the Korean Wood Science and Technology
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    • v.2 no.3
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    • pp.3-16
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    • 1974
  • One of the disadvantages of. wood and wood products is their hydroscopicity or dimensional instability. This is responsible for the loss of green volume of lumber as seasoning degrade. Dimensional stabilization is needed to substantially reduce seasoning defects and degrades and for increasing the serviceability of wood products. Recently, considerable world-wide attention has been drawn to the so-called Wood-Plastic Composites by irradiation-and heat-catalyst-polymerization methods and many research and developmental works have been reported. Wood-Plastic Composites are the new products having the superior mechanical and physical properties and the combinated characteristics of wood and plastic. The purpose of this experiment was to obtain the basic data for the improvement of wooden materials by manufacturing WPC. The species examined were Mulpurae-Namoo (Fraxinus, rhynchophylla), Sea-Namoo (Carpinus laxiflora), Cheungcheung-Namoo (Cornus controversa), Gorosae-Namoo (Acermono), Karae-Namoo(Juglans mandshurica) and Sanbud-Namoo (Prunus sargentii), used as blocks of type A ($3{\times}3{\times}40cm$) and type B ($5{\times}5{\times}60cm$), and were conditioned to about 10~11% moisture content before impregnation in materials humidity control room. Methyl methacrylate (MMA) as monomer and benzoyl peroxide (BPO) as initiator are used. The monomer containing BPO was impregnated into wood pieces in the vacuum system. After impregnation, the treated samples were polymerized with heat-catalyst methods. The immersed weights of monomer in woods are directly proportionated to the impregnation times. Monomer impregnation properties of Cheungcheung-Namoo, Mulpurae-Namoo and Seo-Namoo are relatively good, but in Karae-Namoo, it is very difficult to impregnate the monomer MMA. Fig. 3 shows the linear relation between polymer retentions in wood and polymerization times; that is, the polymer loadings are increasing with polymerization times. Furthermore species, moisture content, specific gravity and anatomical or conductible structure of wood, bulking solvents and monomers etc have effects on both of impregnation of monomer and polymer retention. Physical properties of treated materials are shown in table 3. Increasing rates of specific gravity are ranged 3 to 24% and volume swelling 3 to 10%. ASE is 20 to 46%, AE 14 to 50% and RWA 18 to 40%. Especially, the ASE in relation to absorption of liquid water increases approximately with increase of polymer content, although the bulking effect of the polymerization of monomer may also be influential. WPCs from Mulpurae-Namoo and Cheungcheung-Namoo have high dimensional stability, while its of Karae-Namoo and Seo-Namoo are-very low. Table 4 shows the mechanical properties of WPCs from 6 species. With its specific gravity and polymer loading increase, all mechanical properties are on the increase. Increasing rate of bending strength is 10 to 40%, compression strength 25 to 70%, ;impact bending absorbed energy 4 to 74% and tensile strength 18 to 56%. Mulpurae-Namoo and Cheungcheung-Namoo with high polymer content have considerable high increasing rate of strengths. But incase of Karae-Namoo with inferior monomer impregnation it is very low. Polymer retention in cell wall is 0.32 to 0.70%. Most of the polymer is accumulated in cell lumen. Effective. of polymer retention is 58.59% for Mulpurae-Namoo, 26.27% for Seo-Namoo, 47.98% for Cheungcheung-Namoo, 25.64% for Korosae-Namoo, 9.96% for Karae-Namoo and 25.84% for Sanbud-Namoo.

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Evaluation of Drying Properties and Yields of Domestic Quercus Species for Enhancing Utilization (국산 참나무류의 이용활성화를 위한 건조특성 및 가공수율 평가)

  • Chang, Yoon-Seong;Shin, Hyun-Kyeong;Kim, Sejong;Han, Yeonjung;Kim, Min-Ji;Eom, Chang-Deuk;Lee, Young-Geun;Shim, Kug-Bo
    • Journal of the Korean Wood Science and Technology
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    • v.45 no.5
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    • pp.622-628
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    • 2017
  • In order to develop value-added utilization technology of domestic oaks the processing yield rate from the standing tree to the flooring material for the Quercus variabilis and Quercus mongolica were investigated. Also, to reduce drying time, improved drying schedule was applied and the physical properties were measured. The drying time was 173 hours in total, and the final moisture content was 5.39% (Quercus variabilis) and 4.17% (Quercus mongolica). The color difference of oak lumber before and after drying showed a significant change as ${\Delta}E$ value from 7 to 11. The shrinkage rates of Quercus variabilis and Quercus mongolica during drying were 8.1% and 8.5% in the tangential direction and 5.0% and 6.2% in the radial direction, respectively. The lumber manufacturing yield rate of sawn lumber was 30 to 40% and that of the final product was 8 to 15%. It is expected that the processing characteristics of the Quercus species investigated in this research could contribute to formulate an efficient production plan of domestic hardwoods that are still under utilization.

Chronological Concentration Change of Five Chemical Substances in Manufacturing Industry of Busan Area (부산지역 일부 제조업 산업장의 기중 5가지 화학물질의 경시적 농도 변화)

  • Park, Joon Jae;Sun, Byong Gwan;Son, Byung Chul;Moon, Deog Hwan
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.16 no.1
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    • pp.68-80
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    • 2006
  • This study aimed to prepare the fundamental data and assess the status and trend of exposure level for 5 chemical substances such as sulfuric acid, hydrogen chloride, ammonia, formaldehyde and phenol in manufacturing industry by type of industry, working process, and size of factory, chronological change. Subjects related to this study consist of 146 factories, 12 industries and 17 working processes located in Busan area from Jan. 1997 to Dec. 2001. 1. All 5 kinds of chemical substances by type of industry, working process were generated in chemical manufacturing industry. There were founded in 8 types of industries and 13 types of working processes for ammonia, which is the highest number of in all 5 chemical substances. 2. In terms of the exposure level for 5 chemical substances by type of industry, working process, geometric mean concentration for sulfuric acid was $0.40mg/m^3$ in manufacture of chemicals and chemical products, $0.30mg/m^3$ in compounding process, for hydrogen chloride was 0.57 ppm in manufacture of basic metal, 0.48 ppm in dyeing process, for ammonia was 1.11 ppm in manufacture of rubber and plastic products, 0.94 ppm in buffing process, for formaldehyde was 0.49 ppm in manufacture of wood and of products of wood and cork, except furniture; manufacture of articles straw and plating materials, 0.53 ppm in mixing process, and for phenol were 0.53 ppm in manufacture of chemical and chemical products, 0.55 ppm in compounding process, respectively. Results for 5 chemical substances by type of industry and working process were significantly higher than those of the others(p<0.05). 3. The exposure level for hydrogen chloride, formaldehyde were significantly increased by size of industry (p<0.01). ammonia was significantly decreased by size of industry (p<0.01). 4. In trend of the concentration difference of five chemical substances by chronology, geometric mean concentration for sulfuric acid was significantly increased (p<0.01), hydrogen chloride and ammonia were significantly decreased by year (p<0.05) and for formaldehyde and phenol were decreased in chronological change. According to the above results 5 chemical substances were founded together in a way mixed in the same places one another and concentrations of chemical substances by industry, working process, size of industry and year appeared markedly. The authors recommend more systemic and effective work environmental management should be conducted in workplaces generating five chemical substances.

Characteristics of Fermented Wood Chips and Pig Manure (목질칩을 이용한 분뇨 발효 시 목질칩과 돈분뇨의 성분 변화)

  • Kim, Myung-Kil;Choi, Don-Ha;Choi, In-Gyu
    • Journal of Korea Foresty Energy
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    • v.24 no.2
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    • pp.1-9
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    • 2005
  • After manufacturing fermentation system for degrading pig manure using environmentally friendly technique, performance of the system and characteristics of wood chips and pig manure fermented in the system were analyzed. Results from this study shows that proper fermentation temperature($55{\sim}60^{\circ}C$) reached 3days after the system started and degradation rate, which expresses fermentation performance of system, was $180{\iota}$/day. Even as progressing the fermentation of wood chips and pig manure mixture, the amount of extractives drawn out by alkali, and alcohol-benzene and lignin content was not varied. However, ash content in wood was increased. The inorganic compounds in pig manure seem to be transferred into wood chip. On the other hand holocellulose contents in wood were decreased a little. Holocellulose seems to be consumed as the second carbon source in fermentation process. Results through analysis of inorganic- and heavy metal elements contents in wood chips and pig manure fermented in long term process shows that inorganic elements($Ca^{2+},\;Mg^{2+},\;K^+,\;Na^+$ etc.) contents were increased with fermentation time and heavy metal elements(Cd, As, Cu etc.) which cause environmental pollution were not detected. Number of microorganisms including bacteria, actinomycetes, and fungi, the number of C.F.U(Colony Forming Unit) was increased while temperature in fermentation system was abruptly increased.

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Thermal Characteristics of Sulgigemi Pellets Using Biomass (바이오매스를 이용한 술지게미 펠릿의 열적 특성)

  • Kim, Dae-Nyeon;Kim, Duk-Hyun
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.108.1-108.1
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    • 2011
  • This paper proposes the method to develop the fuel of suljigemi pellets using agricultural by-products the occurred during the manufacturing of alcohol. This paper is the goal to make sulgigemi pellet fuel for develops pellet of high calorie. The methods of sulgigemi pellet manufacturing well mix as the dough with the water and the sulgigemi. And then we have dried in the after compression and molding using well mixed the sulgigemi. The moisture of pellets has dried it removed until about 85%. Suljigemi pellet has the effect of zero emission as the soil conditioner using ash after burning. The merits for the sulgigemi pellet are the convenience of storage and custody. Also sulgigemi pellet has the reduction effect of carriage fee, fuel economy and low-cost high-efficiency effects, environmentally clean fuel as CO2 emissions savings. In experiment, we confirmed to calories of the wood pellet and the sulgigemi pellet. The calorie of the suljigemi pellets has high 233 kilo calories than the wood pellets. So the technologies of the sulgigemi fuel pellets are developing low carbon, green growth renewable energy fuel through futuristic energy system will be.

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Properties and Biodegradation of Polymer for Afforestation Seedling Mulching Mat (조림묘목 멀칭매트 제조용 고분자의 물성 및 생분해성)

  • Kim, Kang-Jae;Kim, Hyoung-Jin;Eom, Tae-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.4
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    • pp.8-14
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    • 2009
  • Characteristics of biodegradable polymers for mulching mat for seedling were investigated. The solvent solubility of polymers is highest in methylene chloride and chloroform. Tensile strength and breaking elongation of polymer dipped paper were increased to the 0.43-1.46 kN/m and the 0.03-0.26%, respectively. PLAs had showed lower glass transition temperature and melting point than those of polyester. As a result, PLA should be most suitable polymer for mulching mat manufacturing. After biodegradation of polymers by lipase, surface of polymers was change to more flat due to enzymatic degradation.

Toxicity Evaluation of the Combustion Products from Synthetic Wood as Internal Finish (건축물 내부 마감재인 합성목재별 연소가스 독성평가)

  • Kim, Jong-Buk;Lee, Si-Young
    • Fire Science and Engineering
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    • v.30 no.2
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    • pp.7-18
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    • 2016
  • This study evaluated the toxicity of the burning gas from the synthetic wood products used in housings or warehouses. The combustion products of five materials, viz. impregnated laminated board, MDF, Douglas fir plywood, core plywood, and Lauan retardant, were analyzed using SEM, FTIR and a Cone Calorimeter. For the Lauan retardant, 256,965 ppm of carbon dioxide ($CO_2$) and 1,475 ppm of sulfur dioxide ($SO_2$) were measured, which are 2.5 times and 3.6 times as high as their lethal concentrations of 100,000 ppm and 400 ppm, respectively. For the impregnated laminated board, 1,569 ppm of nitrogen dioxide ($NO_2$) was measured, which is 6 times as high as its lethal concentration of 250 ppm. For MDF, 795 ppm of ammonia ($NH_3$) was measured, which is higher than its lethal concentration of 750 ppm. As a result, most internal-finishes generated toxic combustion products at levels higher than their lethal concentrations, which underlines the importance of the selection and manufacturing of internal-finish materials.

The Study on Physical and Mechanical Properties of Composite Board, Using Byproduct of Plywood for Core Layer (합판 정재단 부산물을 중층 Core로 이용한 복합보드의 물리·기계적 성질에 관한 고찰)

  • Choe, Song-Kyu;Pi, Duck Won;Kang, Seog Goo
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.6
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    • pp.490-496
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    • 2013
  • The board using recycled wood waste chip tends to decrease in terms of physical and mechanical properties. The reasons are notably different shape of chips, components of used adhesive and impurity content, which bring the irregular quality and downgrading of board. More over, the board has higher emissivity of formaldehyde than regular board, because recycled chip contains adhesives that were used to make previous products. This low quality of products weakens the price and quality competitiveness, and it led to bringing the issue of problem in Korean board industry. For these reason, in this study, boards using byproducts of plywood were made to evaluate physical and mechanical properties according to manufacturing conditions. As a result, The board was consists of 4~16 mesh chips for core layer and veneer on both face and they were combined using EMDI, and its' bending strength was 57.7 $N/mm^2$ which is 215% higher than that of OSB (26.8 $N/mm^2$). Moreover, the emissivity of formaldehyde was 0.7 ppm, this board seems to substitute OSB for rated sheathing.

Study on Table Design that Used Harmonization of Solidwood and Acrylic (원목(Solidwood)과 아크릴(Acrylic)의 접합을 이용한 테이블 디자인 연구)

  • We, Jin-Seok;Yoon, Yeoh-Hang
    • Journal of the Korea Furniture Society
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    • v.24 no.2
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    • pp.140-147
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    • 2013
  • In the latest furniture design field, we can find mass production with concept of heterogeneity that is made by harmonizing existing object with other object, which has new value. In order to follow the trend in the reality, various design process method that applied concept of Hybrid is attempted by flexibly combining or changing heterogeneous materials, formations or functions such as combination of new material and wood or IT. However, not like other design fields, its research range in furniture design is limited. This study is conducted in order to overcome and supplement problems that are made when these different materials are combined, such as faults or cracks made due to difference of expansion and contraction coefficient, lack of intensity and change of formation due to external temperature and humidity. Panels that are combined for this study were verified materials that have passed environmental adaptation test throughout the period of 1 year and 2 months, which will be made into a table. By doing this, this study will be an empirical study that establish concept of furniture made with acrylic and provides manufacturing method of combining wood and acrylic. Finally it proposed a new furniture design method that follows the trend by researching new materials with the new concept.

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Manufacturing of High Density Woodceramics by Recarbonization Using a Resin Impregnation Board - Change of Density Profile - (수지함침보드의 2차 탄화에 의한 고밀도 우드세라믹 제조 - 밀도경사 변화 -)

  • Oh, Seung-Won;Jeon, Soon-Sick;Byeon, Hee-Seop
    • Journal of the Korean Wood Science and Technology
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    • v.39 no.1
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    • pp.60-67
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    • 2011
  • A repeated impregnation and carbonization process was introduced to product high-density woodceramics using a resin impregnation board. The density profile were measured to further confirm morphologically and structurally occurred changes of one-time and two-time phenolic resin-treated and carbonized woodceramics. After the two-time carbonization of the products, the minimum, average and maximum densities increased more than those of the one-time carbonized woodceramics, and the increase of density profile. Therefore, it is considered that the preparation of uniformed woodceramics with high-density and low density dissipation can be produced by a repeated impregnation and carbonization).