• 제목/요약/키워드: Wire-drawing

검색결과 148건 처리시간 0.022초

특징형상 기반 자동차 전장도면설계 시스템 개발 연구 (A Development of Feature-based Wire Harness Drawing System)

  • 이상준;이수홍
    • 한국CDE학회논문집
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    • 제1권3호
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    • pp.177-188
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    • 1996
  • An approach to providing computational support with an expert shell is discussed with the scope of an industrial wire harness design, especially at a manufacturing stage. Key issues include the development of an architecture that supports a frequent design change among engineers associated with different parts of the wiring design process and the development of hierarchical representations that capture the different characteristics (e.g., connectivity, configuration) of the harnesses. The abstraction of design information results in features, while the abstraction of drawing elements leads to the definition of objects. These abstractions are essential for efficient transactions among people and computer tools in a domain that involves numerous interacting constraints. In this paper the strategy for the problem decomposition, the definition of features, and the ways in which features are shared by various operations and design changes, are discussed. We conclude with a discussion of some of the issues raised by the project and the steps underway to address them.

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고강도 육각 이형 인발 다이스에 관한 연구 (A study on the hexagonal drawing dies for the high strength materials)

  • 권혁홍;유동진;이정로;이원복
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1410-1413
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    • 2003
  • Drawing is a basic plastic deformation method and productive manufacturing process make wire. rod and variety section geometry bar. Study for the rod drawing process of rod was researched long littles. but non-axisymmetric drawing process is weak. So metal flow is very irregular in non-axisymmetric drawing process and difficult to define about material deformation generally. In this paper, to solve material deformation, use finite element method and then define suitable shape for rod to hexagonal drawing dies. And research corner filling rate and surface roughness for the high strength steel hexagonal bar produced defined dies.

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2롤 교정공정에서 인발선재의 선경변화 (Dimensional Change in Drawn Wire Product in the Two Cross-Roll Straightening Process)

  • 문창선;김낙수
    • 대한기계학회논문집A
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    • 제37권3호
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    • pp.295-302
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    • 2013
  • 상온에서의 2롤 교정공정은 인발선재의 진직도를 향상시키기 위한 가공방법이다. 인발과정에서 생긴 인발선재의 내부 및 외부에 남아 있는 잔류응력은 2롤 교정을 거치면서 변하게 된다. 그에 따라서 인발선재의 선경에도 변화가 생긴다. 인발후 잔류응력이 남아 있는 소재에 대하여 롤사이의 거리(h)와 롤의 교차각도(${\alpha}_u$, ${\alpha}_d$)에 따른 선경변화를 분석하고 최종제품의 잔류응력과 선경변화를 예측하였다. 2롤 교정을 통한 최종제품의 선경변화를 예측해 실험값과 비교 및 검증한 결과 타당한 계산결과를 얻을 수 있었다. 상부롤과 하부롤의 교차각도는 잔류응력과 선경변화에 미치는 영향이 미미하였다. 반면에, 롤사이의 거리(h)는 잔류응력과 선경변화에 영향을 미치는 것을 확인하였다.

순수 타이타늄 고강도화를 위한 인발공정설계 및 기계적 특성 제어 기술 (Drawing Process Design and Mechanical Properties Control for High Strengthening of CP Titanium)

  • 최성우;박찬희;이상원;염종택;홍재근
    • 한국정밀공학회지
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    • 제34권2호
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    • pp.77-81
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    • 2017
  • CP (Commercially Pure) titanium has been widely used in various industries such as in energy plants and bio-materials because of an excellent corrosion resistance and its non-toxicity to the human body. But there are limitations for usage as structural materials due to low strength. The tensile properties of CP titanium could be improved by microstructure refinement such as in a SPD (Severe Plastic Deformation) process. However, high strengthening of CP titanium wire is impossible by SPD processes like ECAP (Equal Channel Angular Pressing), HPT (High-Pressure Torsion), and the ARB (Accumulative Roll Bonding) process. The study purposes are to increase the strength of CP titanium wire by optimization of the cold drawing process and the harmonization with mechanical properties by heat treatments for the next forming process. The optimization process was investigated with regard to the design of drawing dies and the reduction ratio of cross sections. The elongations of high strength CP titanium were controlled by heat treatment.

유한요소 해석을 이용한 동피복 복합선재의 인발 공정 해석 (Analysis of Copper clad steel wire in the drawing process using FE method)

  • 김현수;조훈;조형호;김대근;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.27-30
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    • 2004
  • Clad wire , which has the advantages of the high strength of a steel core and the electro-conductivity, corrosion resistance of a copper layer, is widely being used the telecommunications, electric-electronic and military technology industries, among others. It is important to obtain uniform coated rate when producing clad wires. Clad wire drawing process can be influenced on damage and coated rate of core and sleeve by process variables as semi-die angle and reduction in area. Therefore, in this study, the finite-element results established in previous study is used to analyze the effect of the various forming parameters, which included the semi-die angle, reduction in area etc. The coated rate will be predicted with observation copper coated rate variation according to total reduction in area and the optimal pass schedule will be set up through proper reduction in area and semi-die angle variation.

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유한요소 해석에 의한 공정변수가 인발 선재의 잔류응력에 미치는 영향평가 및 완화에 관한 연구 (A Study on the Influence of Process Parameters on Residual Stress and Reducing Residual Stress for Drawn Wire Using FE-Analysis)

  • 이상곤;황원호;김병민;배철민;이충열
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.834-837
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    • 2005
  • This study presents a study on the influence of process parameters(semi-die angle, die reduction, friction condition, and bearing length) in drawn wire on residual stresses were investigated using FE-analysis. In this study, semi-die angle and die reduction have a significant effect on the residual stresses at the surface of drawn wire. In the previous study, in order to reduce the residual stresses, several methods were suggested: addition of axial tension, application of skin pass, straightening in multi-roll straightener etc. In this study, it can be known that the concurrent application of skin pass with low die reduction and low semi-die angle at the final stage of drawing operation reduces dramatically the both axial and hoop residual stresses after drawing.

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잉곳 슬라이싱용 Saw Wire의 연삭마모에 미치는 인장특성과 미세조직의 영향 (Effects of Tensile Properties and Microstructure on Abrasive Wear for Ingot-Slicing Saw Wire)

  • 황빈;김동용;김회봉;임승호;임재덕;조영래
    • 한국재료학회지
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    • 제21권6호
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    • pp.334-340
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    • 2011
  • Saw wires have been widely used in industries to slice silicon (Si) ingots into thin wafers for semiconductor fabrication. This study investigated the microstructural and mechanical properties, such as abrasive wear and tensile properties, of a saw wire sample of 0.84 wt.% carbon steel with a 120 ${\mu}M$ diameter. The samples were subjected to heat treatment at different linear velocities of the wire during the patenting process and two different wear tests were performed, 2-body abrasive wear (grinding) and 3-body abrasive wear (rolling wear) tests. With an increasing linear velocity of the wire, the tensile strength and microhardness of the samples increased, whereas the interlamellar spacing in a pearlite structure decreased. The wear properties from the grinding and rolling wear tests exhibited an opposite tendency. The weight loss resulting from grinding was mainly affected by the tensile strength and microhardness, while the diameter loss obtained from rolling wear was affected by elongation or ductility of the samples. This result demonstrates that the wear mechanism in the 3-body wear test is much different from that for the 2-body abrasive wear test. The ultra-high tensile strength of the saw wire produced by the drawing process was attributed to the pearlite microstructure with very small interlamellar spacing as well as the high density of dislocation.

수치해석을 이용한 탄소강 다단 신선 와이어 표면 잔류응력 예측 (Prediction of Surface Residual Stress of Multi-pass Drawn Steel Wire Using Numerical Analysis)

  • 이선봉;이인규;정명식;김병민;이상곤
    • 소성∙가공
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    • 제26권3호
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    • pp.162-167
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    • 2017
  • The tensile surface residual stress in the multi-pass drawn wire deteriorates the mechanical properties of the wire. Therefore, the evaluation of the residual stress is very important. Especially, the axial residual stress on the wire surface is the highest. Therefore, the objective of this study was to propose an axial surface residual stress prediction model of the multi-pass drawn steel wire. In order to achieve this objective, an elastoplastic finite element (FE) analysis was carried out to investigate the effect of semi-die angle and reduction ratio of the axial surface residual stress. By using the results of the FE analysis, a surface residual stress prediction model was proposed. In order to verify the effectiveness of the prediction model, the predicted residual stress was compared to that of a wire drawing experiment.

Bi(Pb)-2223 초전도 선재에서 소세징에 대한 인발 공정 변수의 영향 (Effect of drawing process parameters on a sausaging in Bi(Pb)-2223 superconductor)

  • 박동인;김병민;오상수;하홍수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.311-314
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    • 2003
  • Superconduction materials possess electrical/electronic and magnetic properties. Because superconduction materials is a ceramic powder, that can not be produced singlehandedly. So Ag sheathed Bi-2223 wire was produced by drawing process using powder-in-tube(PIT) method This superconductor has many difficulties to produce. The main difficulty is that the mechanical properties of the ceramic powder are very different from those of the Ag sheath. Actually, the fabrication of Ag sheathed Bi-2223 superconductor by PIT tends to lead to non-uniformity in the core thickness during drawing process. That is so called “Sausaging”. This study analyzed a sausaging using the finite-element method. Also, Effects of drawing process parameters on a sausaging has been carried out using finite element method. Finally, A way to prevent a sausaging has been discussed.

초상화로봇을 위한 표정 변환 및 드로잉규칙 생성 (Facial Expression Transformation and Drawing Rule Generation for the Drawing Robot)

  • 김문상;민선규;최창석
    • 대한기계학회논문집
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    • 제18권9호
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    • pp.2349-2357
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    • 1994
  • This paper presents a facial expression transformation algorithm and drawing rule generation algolithm for a portrait drawing robot which was developed for the '93 Taejeon EXPO. The developed algorithm was mainly focused on the robust automatic generation of robot programs with the consideration that the drawing robot should work without any limitation of the age, sex or race for the persons. In order to give more demonstratin effects, the facial expression change of the pictured person was performed.