• 제목/요약/키워드: Wire feeder

검색결과 32건 처리시간 0.027초

아크 용접 와이어의 장거리 송급을 위한 Push-pull 방식의 와이어 송급장치 개발 (Development of Push-pull Type Arc Welding Wire Feeder)

  • 윤현준;황인성;김동철;강문진;최기갑
    • Journal of Welding and Joining
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    • 제31권3호
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    • pp.39-43
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    • 2013
  • It is difficult to feed welding wire stably, when the distance between welding wire feeder and welding torch is far enough. In order to solve this problem, arranging a extension wire feeder between them could be one of useful methods. However, the welding wire could be twisted up in the extension cable between extension and terminal wire feeders in the case that RPM of extension wire feeding motor is higher than that of terminal motor. In this study, feeding problem of normal push-pull wire feeding system occurred at low welding current range less than 250A. In order to solve the problem, two new wire feeding systems of push-pull type were introduced. Welding wire feeding tests were preformed in the range of 150A to 400A with the developed push-pull feeding system. In addition, weldability test was performed at the welding current of 200A, 300A, and 400A. The welding wire twisting problem that was observed in the normal feeding system did not occur in the new push-pull wire feeding system.

전차 위치를 고려한 교류 전기철도 급전계통의 급전선 고장 시나리오 해석 (Analysis of Feeder wire fault Scenario on AC Railway Feeding System considering Train Position)

  • 허승훈;조규정;류규상;이훈도;김철환;민명환;안태풍;권성일
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2015년도 제46회 하계학술대회
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    • pp.272-273
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    • 2015
  • This paper analyze scenario of feeder wire fault that occurs in the AC feeding system considering train position. The fault location of AC feeding system is calculated by measuring impedance. However, in this way, estimation error can be occurred because of tie connection, boosting current, etc. Therefore, it's hard to find fault location, so that it is required to detailed circuit analysis according to fault location. We analyze the short circuit impedance values with respect to feeder wire fault according to a train position. In this paper, PSCAD is used for modeling and analysis of AC railway feeding system.

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터널 구간 66kV 급전선 차폐층 접지 시공 방법에 관한 검토 (Review of the earthing method of the copper wire shield of 66kV feeder cable in tunnel area)

  • 권삼영;김도원;안영훈;박현준
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.1474-1479
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    • 2004
  • In electrification of the Honam line, the grounding method of the copper wire shield of 66kV feeder cable was disputed. This paper describes that the review of the proper earthing method(one-side earthing or both-side earthing) under consideration of the site condition and the acceptability of the induction voltage of the shield on the end of the cable.

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용접 와이어를 사용한 Al5052 $CO_2$ 레이저 용접 (Al5052 Welding by $CO_2$ Laser using Filler Wire)

  • 박기영;이경돈;김주관
    • 한국레이저가공학회지
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    • 제5권1호
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    • pp.13-21
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    • 2002
  • Compared to conventional welding process, laser welding does not use additional filler wire generally. However, if laser welding uses the filler wire, the applicability of the method can be broaden. When laser welding uses the filler wire, it is possible to enhance gap bridging ability and to prevent cracking in weld pool by metallurgical control. In this study, we had optimal condition and experimented gap bridging capability for butt welding with 2㎜ Al5052 alloys using the filler wire feeder. As the experimental parameters, wire feed rate and wire diameter are considered and then the performance of wire feed is evaluated under various filler wire welding conditions.

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전기차량 주행 중 이선상태에 따른 급전계통의 전압, 전류 동특성 연구 (A study on the dynamic characteristic of voltage and current in a feeder system in case of cause contact loss on driving an electrical railway vehicle)

  • 김재문;박영;김양수;이종성
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2011년도 제42회 하계학술대회
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    • pp.2215-2216
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    • 2011
  • In this study, the dynamic characteristic of a contact wire and pantograph suppling electrical power to electrical railway vehicle is investigated from an electrical response point of view. To analysis voltage and current waveforms by induced contact loss phenomenon on driving electrical railway vehicle, a hardware Simulator which considered contact loss between contact wire and the pantograph as well as contact wire deviation is developed. It is confirmed that a contact wire and pantograph model are necessary for studying the dynamic behavior of the pantograph system. Throughout prototype simulator and contact wire and catenary wire experiments, it is confirmed that current waveforms is distorted by contact loss phenomenon and in case of driving electrical railway vehicle.

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Wire Feeding Speed Control for Improving Welding Performances in Inverter Arc Welding Machine

  • Gho, J.S.;Chae, Y.M.;Chae, J.W.;Mok, H.S.;Choe, G.H.;Shin, W.S.
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1998년도 Proceedings ICPE 98 1998 International Conference on Power Electronics
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    • pp.464-469
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    • 1998
  • In the conventional wire feeder drives of welding machine, one thyristor or MOSFET device was used for half-wave phase control circuit and direct EMF measurement was used for sensing the wire feed rate. But the method using one switching device has poor response for sudden disturbance and it has latent speed ripple. It can affect some welding performance such as spatter generation and irregular bead formming. Therefore, the welding performance using full-bridge PWM speed control scheme was compared with conventional driving scheme was compared with conventional driving scheme and experimented in this paper. The results of experiment confirm the posibility of welding performance improvement by proposed constant speed control scheme in wire feeding drive of welding machine.

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GMAW 더블 와이어 릴, 원격제어토치 용접기술을 이용한 V형 맞대기 용접 부의 실험적 성능 평가 (Experimental Performance Evaluation on V-shaped Butt Welding Using GMA Welding Double Wire Reel and Remote Control Torch Welding Technique)

  • 김정혁;오석형;이해길
    • 한국산학기술학회논문지
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    • 제16권2호
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    • pp.1339-1347
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    • 2015
  • 본 연구는 현장의 GMAW 용접기에 더블 와이어 릴을 겸비한 원격제어토치의 시스템에 관한 것이다. 산업현장 용접에서는 용접기 본체로부터 와이어 송급장치까지의 거리가 약 30m 떨어져 있고 송급장치로부터 토치까지의 거리는 약 3~5m 정도이다. 이에 따라 차량 및 탱크 내부의 용접에서 제어 패널을 볼 수 없는 곳이나 작업장이 먼 곳 등에서 용접사가 용접을 하면서 용접조건에 맞는 전류와 전압을 조절할 수가 없고 또한 용접와이어가 완전히 소모되면 용접을 중단하고 와이어 릴을 갈아 끼워야하는 번거로운 문제점이 있다. 이 때문에 전류와 전압 조절 및 와이어를 교체하기 위해 용접을 중단하고 잦은 이동으로 용접구조물의 순간적인 냉각에 의해 용접결함이 발생된다. 본 연구에서는 이러한 제반 문제를 감소하기 위해 기존의 GMAW 용접기의 제반기능을 토대로 간소화 및 합리화하여 더블 와이어 릴을 겸비한 원격제어토치를 자체 제작하였다. 실험은 SM50A 용접구조용 압연강재 6mm를 사용하여 와이어 더블 릴을 겸비한 원격제어 토치와 기존 $CO_2$ /MAG 용접토치를 V형 맞대기 수직자세로 용접을 실행하였다. 용접 완료 후 용접부의 표면비드 상태의 형상을 육안검사 관찰하고 또한 이를 방사선투과검사를 통해 용접부의 내부 용접품질에 대하여 용접현상을 분석하였다. 이 연구를 통해 용접결함 감소, 원가절감 및 기존 상용용접기에 교체사용에 대한 성능 및 호환성여부에 미치는 영향에 대해 평가하였다.

가스성분 및 용접와이어의 변화에 따른 SS400소재의 $CO_2$용접에서 용접부의 상태변화 고찰 (Study of Weld Part Status Change by $CO_2$ Welding According to the Variation of Gas Composition and Welding Wire on SS400 Material)

  • 김법헌;김원일;최창;박용환
    • 한국기계가공학회지
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    • 제11권5호
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    • pp.129-136
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    • 2012
  • On this study, $CO_2$ gas, net of Ar gas, and mixed gas in solid wire(AWS ER 70S-6) and flux cored wire(AWS E71T-1) were used to weld on Mild steel(SS400). After the progress, the status changes of the welds in Mild steel(SS400) were investigated with compositional changes. For stable experiments, welding was conducted using the automatic feeder. Radiation testing, hardness testing, chemical composition analysis and penetrated cross-section were measured. Through these experiments, shapes of penetrated cross-section, chemical composition changes, and weld defects according to the variation of welding gas were known. Weld defects and weld cross-sectional shapes by the variation of the welding voltage were also detected.

3상 4선식에서 비선형 부하의 운전시 유도전동기의 특성 해석 (Characteristics Analysis of Induction Motor by Operation of Non- linear Loads under the 3-phase 4-wire grid system)

  • 김종겸;박영진;이은웅
    • 한국조명전기설비학회:학술대회논문집
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    • 한국조명전기설비학회 2006년도 춘계학술대회 논문집
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    • pp.43-48
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    • 2006
  • This paper presents a scheme on the characteristics of induction motor under the combination of linear & non-linear loads at the three phase 4-wire power distribution system. Under the combination operation of single & three phase load, voltage unbalance will be generated and current unbalance will be more severe by the dropped voltage quality. All power electronic converters used in different types of electronic systems can increase harmonic disturbances by injecting harmonic currents directly into the feeder grid of three phase 4-wire. Harmonic current may cause torque to decrease. Moors may also overheat or become noisy and torque oscillation in the rotor can lead to mechanical resonance and vibration.

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