• Title/Summary/Keyword: Wire Extension

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Development of Push-pull Type Arc Welding Wire Feeder (아크 용접 와이어의 장거리 송급을 위한 Push-pull 방식의 와이어 송급장치 개발)

  • Yoon, Hyun-Jun;Hwang, In-Sung;Kim, Dong-Cheol;Kang, Moon-Jin;Choi, Ki-Gab
    • Journal of Welding and Joining
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    • v.31 no.3
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    • pp.39-43
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    • 2013
  • It is difficult to feed welding wire stably, when the distance between welding wire feeder and welding torch is far enough. In order to solve this problem, arranging a extension wire feeder between them could be one of useful methods. However, the welding wire could be twisted up in the extension cable between extension and terminal wire feeders in the case that RPM of extension wire feeding motor is higher than that of terminal motor. In this study, feeding problem of normal push-pull wire feeding system occurred at low welding current range less than 250A. In order to solve the problem, two new wire feeding systems of push-pull type were introduced. Welding wire feeding tests were preformed in the range of 150A to 400A with the developed push-pull feeding system. In addition, weldability test was performed at the welding current of 200A, 300A, and 400A. The welding wire twisting problem that was observed in the normal feeding system did not occur in the new push-pull wire feeding system.

A Study of shear bond strength of bonded retainer according to the bonding method and type of wires (접착방법 및 multistranded wire의 종류에 따른 접착식 보정장치의 전단접착강도에 관한 연구)

  • Lee, Hyoung-Cheol;Son, Woo-Sung
    • The korean journal of orthodontics
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    • v.32 no.2 s.91
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    • pp.143-153
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    • 2002
  • The bonded orthodontic retainer constructed from composite and multistrand orthodontic wire provides an esthetic and efficient system for maintained retention. This study was designed to measure shear bond strength of bonded retainers and to suggest a optimal combination of a multistrand wire and bonding method used when bonded retainer was fabricated. 160 sound maxillary and mandibular premolars were used for 80 test samples. After Uniformizing bonding area, length of wire, and thickness of composite, multistrand wire was bonded to fabricated a bonded retainer by direct or indirect bonding method. Shear bond strength and extension length of each sample were measured by a universal testing machine. The results of this study were as follows : 1. In vitro shear bond testing found 6-stranded, 0.0155 inch wires to have the largest shear bond strength and 3-stranded, 0.0195 inch wires to have the least shear bond strength. But, These difference was not statistically significant(p<0.05). 2. In vitro extension testing found 3-stranded, 0.0155 inch wires to have the largest extension length and 3-stranded, 0.0195 inch wires to have the least extension length(p<0.05). The larger diameter wire was used, the larger extension length was shown. But, the strand of wire is not related to the extension length of wire. 3. In comparison with direct bonding method, larger shear bond strength and extension length was shown in indirect bonding method(p<0.05).

Effect of Contact-tube to Work Distance on the Melting Rate of GMA Welding (GMA 용접의 용착속도에 미치는 Contact-tube와 모재간 거리의 영향)

  • 경규담;이정헌;천홍정;박병희;강봉룡;김희진
    • Journal of Welding and Joining
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    • v.14 no.5
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    • pp.87-94
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    • 1996
  • It has been well known in GMA welding process that wire feeding speed (WFS) or deposition rate increases linealy with the increase of wire extension. In this investigation, however, such an well-known relationship was .reconsidered in terms of contact-tube to work distance (CTWD) instead of wire extension. To verify the proposed relationship between WFS and CTWD, bead-on-plate welding was performed with various CTWDs in the range of 15∼35mm under the condition of near-constant voltage and current As expected, the test results showed an excellent linear relation between WFS and CTWD. Furthermore, the value of the slope turned out to be quite similar to those of previous investigators obtained either theoretically or experimentally through the Precise measurement of electrode extension. Present result also demonstred that the increase of CTWD could be very practical measure for increaring deposition rate without any increase of heat input Depending on the tip recess the practical maximum of CTWD was appeared to be limited somewhere in 25∼30mm mainly due to the entrappment of porocity.

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A Study on The Expansion and Contraction in Accordance with Temperature Change of Contact Wire and Messenger Wire (온도 변화에 따른 전차선 및 조가선의 신축에 관한 연구)

  • Yoon, Yong-Han;Yim, Geum-Kwang
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.587-592
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    • 2006
  • This paper presents expansion and contraction in accordance with temperature change of contact wire and messenger wire. The tensioning device is designed and installed to pull the contact wire and messenger wire straight at all times. Pulling a contract wire straight ensures that smooth contract is maintained between the contact wire and pantograph of an electric train, and this makes it possible to ensure a stable supply of electricity to the train. Normally, tensioning devices are installed at two positions over a distance of 1.0[km] to 1.6[km] per line. In installing the tensioning device, therefore, it is necessary to study the stroke(the range of the extension/contraction rate of the tensioning device compatible with that of the contact wire and messenger wire due to change in temperature). This paper introduces and discusses this topic.

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Improvement of Time Synchronization of SpaceWire Network through Time-Code Extension (타임코드 확장을 통한 스페이스와이어 네트워크의 시각 동기화 성능 개선)

  • Ryu, Sang-Moon
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.4
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    • pp.724-730
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    • 2017
  • SpaceWire invented for spacecrafts has Time-Code defined for time synchronization over SpaceWire network. A Time-Code suffers transmission delay of 14[bit-period] and jitter up to 10[bit-period] whenever it passes through a SpaceWire link, which is the primary cause of time synchronization error. This work presents a simple method to improve the time synchronization which uses two extended Time-Codes. Nodes on a SpaceWire network can find how much delay and jitter a received Time-Code has suffered while it passes through the network, and they can correct time synchronization error with this information. The proposed method was validated in a simulation environment developed based on OMNeT++. The simulation result showed that time synchronization error less than a few bit-periods can be achieved. The proposed method is cost effective and suitable for small-scale SpaceWire network systems.

Analysis of Dynamic Behavior in GMAW System (GMA용접 시스템의 동적 거동에 대한 해석)

  • 이재영;최재형;이지혜;유중돈
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.41-48
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    • 2000
  • Dynamic behaviors of the GMAW system are simulated using the short-circuit transfer model and the characteristic equations fir the power supply, wire system and arc. The conventional wire equation, which relates the rate change of the wire extension to the wire feed rate and melting rate, is modified to include effects of the molten drop attached at the wire tip. The modified wire equation describes behaviors of the GMAW system more precisely and provides information about the initial bridge volume for short-circuit transfer. The proposed short-circuit model predicts the variation of parameters such as the current, voltage, short-circuit frequency and time considering the effects of the surface tension and electromagnetic force due to current. The calculated results are in broad agreements with the experimental results under the argon shielding condition.

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Full Pose Measurement of a Robot by the Wire Parallel Mechanism (와이어 병렬 메카니즘에 의한 로봇의 완전 자세 측정)

  • Jeong, Jae Won;Kim, Soo Hyun;Kwak, Yoon Keun
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.5
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    • pp.134-142
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    • 1997
  • In this study, we proposed the wire parallel mechanism that can be used to measure a full pose of a robot. It is composed of six parallel links using wire. The position and orientation of the end effectorf of a robot are calculated using the length of wires which is measured by the encoder. The complex non- linear equations of the forward kinematics are solved by using a numerical method, and the unique solution is obtained from the geometric configuration of the device. The length error of the wire which occurs in static condition is compensated by the relational equation that considered longitudinal extension and defoection of the wire. Through this work, we known that the proposed device has a good accuracy( .+-. 0.01mm) in a large measuring region, so it can be used effectively in a callibration of a robot which required a low cost.

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EFFECTS OF ABUTMENT SPLINTING ON STRESS DISTRIBUTION IN UNILATERAL DISTAL EXTENSION RPD (지대치 연결고정에 따른 편측성 후방연장 국소의치에서의 응력분포)

  • Ahn Hee-Young;Jin Tai-Ho
    • The Journal of Korean Academy of Prosthodontics
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    • v.42 no.2
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    • pp.154-166
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    • 2004
  • Statement of problem: In distal extension removable partial denture, the preservation of health of abutment teeth are very important, but they are always subjected to unfavorable stress. Purpose: The purpose of this study was performed to investigate the effects of abutment splinting and design of direct retainer on the stress distribution of abutments in unilateral distal extension removable partial dentures. Material and method: Abutments were splinted by different method. In group 1, autment teeth were not splinted, in group 2, canine and 1st premolar were splinted, and in group 3, canine, 1st and 2nd premolars were all splinted. Three different types of direct retainer such as Akers clasp, RPI clasp, and wrought wire clasp were designed. Strain was measured with Switch & Balance Unit(SB-10, Measurement Group Instruments Division, Raleigh USA) and Strain Indicator(P-3500, Measurement Group Instruments Division, Raleigh, USA) 15kg of vertical and oblique loads was applied at central fossa of missing 2nd molar area. Results : The strain on lingual side of 2nd premolar was the greatest, and abutment splinting induced decrease of strain on buccolingual side of 2nd premolar. The strain of loaded area was decreased by abutment splinting and there was no statistical difference of strain between Group2 and Group 3, and strain on 2nd premolar in wrought wire clasp was the least. Conclusion: Within the limitations of this study, splinting of two distal abutment teeth is enough for stress distribution widely, and wrought wire clasp was more benefitable than others.

Reduction Loss after Extension Block Kirschner Wire Fixation for Treatment of Bony Mallet Finger (골성 추지 신전제한 K 강선 고정술 시행 후 정복소실)

  • Kim, Byungsung;Nho, Jae-Hwi;Jung, Ki Jin;Yun, Keonhee;Park, Eunseok;Park, Sungyong
    • Archives of Hand and Microsurgery
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    • v.23 no.4
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    • pp.239-247
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    • 2018
  • Purpose: We investigated occurrence of reduction loss after extension block (EB) Kirschner wire fixation or additional interfragmentary fixation (AIF) and clinical results including extension lag of the distal interphalangeal joint for treating bony mallet finger. Methods: Forty-six patients were included with a mean follow-up of 28 months (range, 12-54 months). Twenty-seven patients were treated with EB K-wire fixation (Group A) while 19 patients were treated with AIF (Group B). We checked radiologic factors, such as amount of articular involvement, volar subluxation, mallet fragment angle, reduction loss, range of motion including extension lag, and functional outcomes using Crawford's criteria. Results: Reduction loss occurred in eight patients (17%). Differences in mean extension lag, age, preoperative volar subluxation and mallet fragment angle between patients with reduction loss and those with reduction maintaining were significant. However, there were no significant differences in gender, hand dominance, amount of articular involvement, AIF, or further flexion between reduction loss and reduction maintaining. As for patterns of displacement, there was a significant relationship between gap or step-off and extension lag. Using Crawford's evaluation criteria, functional outcomes were excellent in 31, good in 10, fair in 3, and poor in 2 patients. Conclusion: Reduction loss should be careful in older age, smaller mallet fragment angle and preoperative volar subluxation.

Development of Real-time Remote Detection System for Crane Wire Rope Defect (크레인 와이어 로프의 실신간 원격 결함탐지 시스템 개발)

  • Lee Kwon Soon;Suh Jin Ho;Min Jeong Tak;Lee Young Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.1
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    • pp.53-60
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    • 2005
  • The wire rope of container crane is a important component to container transfer system and is used in a myriad of various applications such as elevator, mine hoist, construction machinery, and so on. If it happen wire rope failures in operating, it may lead to the safety accident and economic loss, which is productivity decline, competitive decline of container terminal, etc. To solve this problem, we developed the active and portable wire rope fault detecting system. The developed system consists of three parts that are the fault detecting, signal processing, and remote monitoring part. All detected signal has external noise or disturbance according to circumstances. Therefore we applied to discrete wavelet transform to extract a signal from noisy data that was used filter. As experimental result, we can reduce the expense for container terminal because of extension of exchange period of wire rope for container crane and this system is possible to apply in several fields to use wire rope.