• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.547-552
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• 2003

In mold machining, there are many concave machining regions where chatter and tool deflection occur since MRR (material removal rate) increases as curvature increases even though cutting speed and depth of cut are constant. Boolean operation between stock and tool model is widely used to compute MRR in NC milling simulation. In finish cutting, the side step is reduced to about 0.3mm and tool path length is sometimes over 300m. so Boolean operation takes long computation time and includes much error if the resolution of stock and tool model is larger than the side step. In this paper, curvature of CL(cutter location) surface and side step of tool path is used to compute the feedrate for constant MRR machining. The data structure of CL surface is Z-map generated from NC tool path. The algorithm to get local curvature from discrete data was developed and applied to compute local curvature of CL surface. The side step of tool path was computed by point density map which includes cutter location point density at each grid element. The feedrate computed from curvature and side step is inserted to new tool path to regulate MRR. The resultants wire applied to feedrate optimization system which generates new tool path with feedrate from NC codes for finish cutting. The system was applied to speaker mold machining. The finishing time was reduced to 12.6%. tool wear was reduced from 2mm to 1.1mm and chatter marks and over cut on corner were removed.

• 자원리싸이클링
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• 제29권4호
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• pp.67-72
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• 2020

폐구리전선의 재활용 공정은 여러 단계의 절단공정으로 피복재로부터 구리선을 분리 후 비중선별공정으로 구리선을 회수하는 방법이 사용되고 있다. 구리세선은 이후의 재활용 공정에서 손실 등의 우려가 있어 추가적인 처리가 필요하다. 이 연구에서는 볼밀처리를 통해 구리세선의 응집체를 구성하여 손실을 방지하고자 하였다. 구리선의 응집은 구리선이 휘어져 서로 얽히는 과정에서 발생하므로 본 연구에서는 볼밀처리 후 구리전선의 굴곡도를 측정하였다. 0.5 cm와 3 cm의 구리세선을 사용하였을 때 볼의 투입과 상관없이 0.5 cm 구리세선은 휘지 않았고, 3 cm의 구리세선은 모두 응집되었다. 1 cm와 2 cm의 구리선을 사용하였을 때는 볼을 투입하였을 때 구리선의 휨 현상이 현저하였다. 2 cm의 구리세선을 사용한 실험에서 20 mm 알루미나 볼의 투입량을 증가시킴에 따라 구리선의 응집율은 점차적으로 증가하였고 30 mm 알루미나 볼을 사용하였을 때 200 ml 투입한 경우 응집율이 89.29 %로 증가한 후 볼 투입량을 증가시키면 응집율이 감소하였다. 이와 같이 구리세선을 볼밀 처리하면 구리세선의 응집체 형성이 가능하여 구리세선의 손실이 감소될 것으로 기대된다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 추계학술대회 논문집
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• pp.875-878
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• 1997

Electrical discharge machining is the method of using thermal energy by electrical discharge. Generally, if the material of workpiece has conductivity even though it is very hard material and complicated shape which are difficult to cut such as quenching steel, cemented carbide, diamond and conductive ceramics, the EDM is favorable one of possible machining processes. But, the process is necessarily required of finish cut and heat treatment because of slow cutting speed, no mirror surface, brittleness and crack due to the residual stress for manufactured goods.

• 한국공작기계학회논문집
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• 제11권6호
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• pp.10-16
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• 2002

Titanium alloys have the characteristics of lightness, high strength and good corrosion resistant and are broadly used in manufacturing parts for military and aerospace industries. These alloys are also recognized for organism materials comparatively and used as fixing ones in human body. Nevertheless titanium alloys have excellent properties, it is difficult to machine by traditional methods because of high hardness and chemically activated property. So higher tool wear is expected when cutting by conventional tools, so it is required nontraditional machining process. Finally, the mechanical characteristics such as surface roughness, shape and hardness on studied for wire electrical discharge machined and pound surfaces of titanium alloys for different heat-tested conditions.

• 한국정밀공학회지
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• 제26권9호
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• pp.64-71
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• 2009

Recently as ultrasonic medical devices are gradually developed, many of those require smaller and more precision coaxial cables in the probe. So, the use of micro coaxial cable becomes an efficient solution for ultrasonic machine. However, there are many difficulties in stripping micro coaxial cable by traditional mechanical process. In this paper we use the Nd:YAG laser for the efficient striping of conduct wire of cable. Through some experiments, we found that there is a new possibility in the proposed method. Also, we propose a pre-process of the cable before stripping in order to enhance the performance.

• 한국전자통신학회논문지
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• 제14권4호
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• pp.755-760
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• 2019

본 논문은 기존 열선조각기, 열선 커팅기, 스핀들을 통합한 멀티 툴 조각기 개발을 통해 복잡한 구조의 형상도 손쉽고 빠르게 제작할 수 있도록 하였다. 또한 G-Code가 단일 툴에만 적용되는 문제점을 해결하고 기존 3D 모델링 툴로써 관리할 수 없는 기계의 세부 동작들을 제어할 수 있도록 소프트웨어를 개발하였다.

• 한국분말재료학회지
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• 제24권5호
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• pp.389-394
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• 2017

Ni wires with a diameter and length of 0.4 and 100 mm, respectively, and a purity of 99.9% are electrically exploded at 25 cycles per minute. The Ni nanopowders are successfully synthesized by a pulsed wire evaporation (PWE) method, in which Ar gas is used as the ambient gas. The characterization of the nanopowders is carried out using X-ray diffraction (XRD) and a high-resolution transmission electronmicroscope (HRTEM). The Ni nanopowders are classified for a multilayer ceramic condenser (MLCC) application using a type two Air-Centrifugal classifier (model: CNI, MP-250). The characterization of the classified Ni nanopowders are carried out using a scanning electron microscope (SEM) and particle size analysis (PSA) to observe the distribution and minimum classification point (minimum cutting point) of the nanopowders.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.231-232
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• 2006

Ultrasonic machining technology has been developed over recent years for manufacturing the quality-assured precision parts fur several industrial application such as optics, semiconductors, aerospace and automobile application. Ultrasonic needle horning is widely used in cutting(drilling) of non-conductive, brittle workpiece materials. This paper intends to understanding of the basic mechanism of ultrasonic needle horning. And frequency analysis program is used to easily predict the natural frequency of ultrasonic vibration cutting tools.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.210-213
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• 2002

The Purpose of this study is to know temperature and thermal stress distribution in specimens during processing of WEDM. If it is constant to the cutting speed and the thickness of material, it is very important to the effect of temperature and the thermal stress distribution after cutting processing. This paper show the analysis result of the distribution of temperature and the residual stress along the direction of thickness before processing of WEDM and after when the cooling temperature is$20^{\circ}C$. The maximum temperature of edge of specimens is $1600^{\circ}C$. It has little temperature gradient in the depth which is 5mm away from edge of specimens. Equivalent residual stress is result in 180.7 MPa at maximum temperature.

• Journal of Welding and Joining
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• 제33권1호
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• pp.72-79
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• 2015

Evaluation of fracture toughness of welded structures has a significant influence on the structural design. However the residual stresses is redistributed while the welded structures is cut for preparing specimens. This study investigated an effect of the welding residual stress redistribution on the impact absorption energy of Charpy specimen. SA516Gr70 steel plate by at the flux cored arc welding (FCAW) and gas tungsten arc welding(GTAW) was cutting. Specimens for Charpy impact testing were taken from the welded plate. Two material removal mechanisms (wire cutting and water jet) were used to make the specimens. Welding residual stress and redistribution residual stress were measured using the XRD (X-Ray Diffraction) method. The amount of redistribution of residual stress depends on the different material removal mechanism. Redistribution of residual stress of reduced the impact absorption energy by 15%.