• Title/Summary/Keyword: Wire Control

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Development of Intelligent Filler Wire Feeding Device for Improvement of Weld quality (용접부 품질향상을 위한 지능형 용접 와이어 공급 장치 개발)

  • Lee Jae-Seok;Sohn Young-Il;Park Ki-Young;Lee Kyoung-Don
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.7 s.184
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    • pp.59-66
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    • 2006
  • In laser welding, automatic seam tracking is important to adjust the laser head position in real time as it moves along the seam. Also if the joint gap is occurred, filling the missing material into the joint gap is necessary to prevent welding defects and bad welding quality. In general, the joint gap width is not constant along the seam due to a variety of reason. So it is essential to control the filler wire speed into the joint gap to acquire good welding quality. This paper describes an intelligent filler wire feeding device which can control 3-dimensional seam tracking and the filler wire speed by measuring the gap position and the joint gap width in laser welding. We call this device as Smart Micro Control system(SMC). To achieve this objective, we assessed weld quality in 2mm sheets of A16061 which had various gap width by using the developed device. From the experimental results, It was found the possibility that the developed device could be used in welding various 3-dimensional structures.

Al5052 Welding by $CO_2$ Laser using Filler Wire (용접 와이어를 사용한 Al5052 $CO_2$ 레이저 용접)

  • 박기영;이경돈;김주관
    • Laser Solutions
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    • v.5 no.1
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    • pp.13-21
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    • 2002
  • Compared to conventional welding process, laser welding does not use additional filler wire generally. However, if laser welding uses the filler wire, the applicability of the method can be broaden. When laser welding uses the filler wire, it is possible to enhance gap bridging ability and to prevent cracking in weld pool by metallurgical control. In this study, we had optimal condition and experimented gap bridging capability for butt welding with 2㎜ Al5052 alloys using the filler wire feeder. As the experimental parameters, wire feed rate and wire diameter are considered and then the performance of wire feed is evaluated under various filler wire welding conditions.

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A Novel Control Algorithm of a Three-phase Four-wire PV Inverter with Imbalance Load Compensation Function

  • Le, Dinh-Vuong;Kim, Chang-Soon;Go, Byeong-Soo;Park, Minwon;Yu, In-Keun
    • Journal of Electrical Engineering and Technology
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    • v.13 no.3
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    • pp.1131-1137
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    • 2018
  • In this paper, the authors suggest a new control algorithm for a three-phase four-wire photovoltaic (PV) inverter with imbalance load compensation function using conventional proportional-integral (PI) controllers. The maximum power of PV panel is calculated by the MPPT control loop. The reference varying signals of current controllers are transformed to two different rotating frames where they become constant signals. Then simple PI controllers are applied to achieve zero steady-state error of the controllers. The proposed control algorithm are modeled and simulated with imbalance load configuration to verify its performance. The simulation results show that the maximum PV power is transferred to the grid and the imbalance power is compensated successfully by the proposed control algorithm. The inverter has a fast response (~4 cycles) during the transient period. The proposed control algorithm can be effectively utilized to the three-phase four-wire inverter with imbalance load compensation function.

A Study of Control Algorithm For Series Active Power Filter Using Performance Function (성능함수를 이용한 직렬형 능동전력필터의 제어알고리즘에 관한 연구)

  • Ko Soo-Hyun;Kim Jin-Sun;Kim Young-Seok
    • Proceedings of the KIPE Conference
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    • 2002.11a
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    • pp.199-202
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    • 2002
  • This paper suggests the control algorithm of a 3-phase 3-wire series active power filters which have harmonic voltage source and harmonic current source This suggested control algorithm can compensate harmonics which are generated by nonlinear load such as diode or thyristor converter and reactive power in 3-phase 3-wire power distribution system This control algorithm extracts a compensation voltage reference from performance function without phase transformation Therefore this control algorithm is simpler than any other conventional control algorithm. 3-phase 3-wire series active power filter and hybrid active power filter is manufactured and experiments are carried out for harmonic voltage source and harmonic current source to verify the effectiveness of presented control algorithm Experimental results are presented in this Paper, as well.

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Sliding Mode Control with Fixed Switching Frequency for Four-wire Shunt Active Filter

  • Hamoudi, Farid;Chaghi, A. Aziz;Amimeur, Hocine;Merabet, El Kheir
    • Journal of Electrical Engineering and Technology
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    • v.6 no.5
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    • pp.647-657
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    • 2011
  • The present paper proposes a sliding mode control with fixed switching frequency for three-phase three-leg voltage source inverter based four-wire shunt active power filter. The aim is to improve phase current waveform, neutral current mitigation, and reactive power compensation in electric power distribution system. The performed sliding mode for active filter current control is formulated using elementary differential geometry. The discrete control vector is deduced from the sliding surface accessibility using the Lyapunov stability. The problem of the switching frequency is addressed by considering hysteresis comparators for the switched signals generation. Through this method, a variable hysteresis band has been established as a function of the sliding mode equivalent control and a predefined switching frequency in order to keep this band constant. The proposed control has been verified with computer simulation which showed satisfactory results.

Development of a Fault-Tolerant Steer-By-Wire Control System (Fault-Tolerant Steer-By-Wire 제어 시스템의 개발)

  • Kim, Jae-Suk;Hwang, Woon-Gi;Lee, Woon-Sung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.5
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    • pp.1-8
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    • 2006
  • The Steer-By-Wire(SBW) system replaces complex mechanical linkages of the current steering system with electric motors, sensors, and electronic control units. However, the SBW system should guarantee its safety and reliability before commercialization, and therefore, a reliable and robust fault-tolerant technology has to be implemented. This paper proposes a fault-tolerant control algorithm for the SBW system. Based on careful analysis on propagation effects of sensor faults, a reliable fault-tolerant control strategy has been developed. The fault-tolerant controller consists of a fault detection part that monitors and detects faults in the steering wheel and road wheel sensors, and a reconfiguration part that switches to normal sensor signal based on fault detection information. It has been demonstrated by simulation that the proposed algorithm detects sensor faults accurately and enables reliable steering control under various dynamic fault situations.

Design and Control of Wire-driven Flexible Robot Following Human Arm Gestures (팔 동작 움직임을 모사하는 와이어 구동 유연 로봇의 설계 및 제어)

  • Kim, Sanghyun;Kim, Minhyo;Kang, Junki;Son, SeungJe;Kim, Dong Hwan
    • The Journal of Korea Robotics Society
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    • v.14 no.1
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    • pp.50-57
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    • 2019
  • This work presents a design and control method for a flexible robot arm operated by a wire drive that follows human gestures. When moving the robot arm to a desired position, the necessary wire moving length is calculated and the motors are rotated accordingly to the length. A robotic arm is composed of a total of two module-formed mechanism similar to real human motion. Two wires are used as a closed loop in one module, and universal joints are attached to each disk to create up, down, left, and right movements. In order to control the motor, the anti-windup PID was applied to limit the sudden change usually caused by accumulated error in the integral control term. In addition, master/slave communication protocol and operation program for linking 6 motors to MYO sensor and IMU sensor output were developed at the same time. This makes it possible to receive the image information of the camera attached to the robot arm and simultaneously send the control command to the robot at high speed.

A Development of Clutch-by-Wire System for Automotive (Clutch-by-Wire 시스템 개발 연구)

  • 나완용
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.204-208
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    • 2003
  • This study presents a clutch-by-wire system for automotive which can be utilized on a vehicle with a manual transmission real time while the vehicle is in motion. The system consists of air valve, spring, oil pressure control valve, oil pressure cylinder, switch, etc. In this study, commercial vehicle was studied on improvement of no clutch pedal system. Therefore the results obtained effective driveability, gear shiftability, convenience for driver.

Novel Gravity Compensation Mechanism by Using Wire-Winding (와이어 와인딩을 이용한 신개념 중력보상 메커니즘)

  • Lee, DongGyu;Lee, SangHo;Park, JungWhan;Seo, TaeWon
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.9
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    • pp.733-737
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    • 2016
  • In this paper, we propose a mechanism that can compensate for gravity in a robot manipulator. Industry robots generate torque due to carrying heavy weight. For this reason, the robots need high specification motors, which increases the prices of the robots and their production costs. In order to resolve these problems, a mechanism for gravity compensation has been developed using a spring and wire system. But this system has problems related to wire stretching. A winding mechanism is therefore used to supplement this drawback of the wire. The robot used was developed by the 1-DOF system. Analysis was performed for the performance of the mechanism. Experiments were conducted to compare simulation results and experimental results.