• 수산해양기술연구
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• 제36권1호
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• pp.12-24
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• 2000

The electro-hydraulic servo winch system built in a automatic tension control equipment was designed with a latent need for an advanced system in fishing operations of the inshore and coastal fishing vessels. In order to keep the constant tension condition of warp under loading, a tension control circuit was added to the servo winch system.The dynamic performance in the open loop behaviour of the designed winch system was investigated and its applicability was tested for various possibilities of load using a load generator especially developed in order to this study.The mechanical characteristics of this system is different from that of a conventional type, that is, the tension, length, line speed and drum revolution can be automatically controlled by the information from various sensors, such as torque, rpm and pressure transducers. from the experiment results, it was verified that the servo winch system has very good output and tracking behaviour for the control input signals in different operating conditions though overshoot of out 8% in the transient characteristics of torque under the load though a overshoot of about 8% in the transient characteristics of torque under the load condition can be observed when the opening of servo valve, adjustable by the input voltage between - 10 V up to 10 V, changed suddenly.Consequently, the improved fishing winch system can be effectively used as the automatic shooting and hauling equipment of low cost for small inshore and coastal fishing vessels which engage in net fishing.

• 대한조선학회논문집
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• 제57권5호
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• pp.254-261
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• 2020

The structural safety of hydraulic winch drum and the gears are estimated by the Finite Element Analysis (FEA) and the winch operation experiment. The mesh convergence test is performed and the applied force is the pressure on the drum converted from the rope tension in working condition. The stress of the drum calculated from the strain values of the winch operation experiment shows the agreement with that from the FEA. Most stress values are under the yield strength except for the small hole made for the wire rope fixation. The life of bearings in the drum is calculated using the life prediction formula with the reaction forces from the operation load. One of the two ball bearings shows the short life for impact condition, yet the real prototype winch system shows more life than the numerical value.

• 동력기계공학회지
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• 제17권3호
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• pp.89-98
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• 2013

In this paper, the authors consider control system design problem of barge type surface vessel. It is based on the Dynamic Positioning System(DPS) design problem. The main role of barge ship is to carry and supply the materials to the floating units and other places. To carry out this job, it should be positioned in the specified area. Even though sometimes the thrust systems are installed on it, in general the mooring winch system with the rope is used. It may be difficult to compare the control performances of two types. But, if we consider this problem in point of usefulness, we can easily find out that the winch control system is more useful and applicable to the real field than the thrust control system except a special use. Therefore, in this paper we consider a single type mooring winch system and control system design problem in which accurate position control is needed. Because this result can be extended to the general type mooring system in which a number of winch are installed. At first, a mathematical model of winch is obtained and evaluated to verify the usefulness for control system design by experiment. Also, the disturbance model is extracted from experiment data to evaluate the strength of the uncertainty. Based on this results, the robust control system is designed and control performance is evaluated by simulation.

• 한국해양공학회지
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• 제31권6호
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• pp.419-424
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• 2017

Unlike other leisure boats, a sailing yacht is propelled by wind power using sails that are controlled by the crew. Therefore, the ergonomic design of the equipment that the crew has to operate for sailing might be very important. However, it is difficult to find design rules and regulations for the equipment arrangement of a sailing yacht based on ergonomics. In this study, the arrangement design for the height and side plate angle of a winch for a sailing yacht was examined from an ergonomic design point of view. In a simulation, a Korean male in his 20s was selected as a human model for a grinder. The physical load was analyzed when he was operating a winch using a 3D human simulation. The lower back load showed the highest value when using the grinder at $90^{\circ}$ and $180^{\circ}$. Based on the results for the lower back load when using the grinder with various winch heights, it is suggested that the winch height from the cockpit floor to the top of the winch should be more than 40% of the height of the human operator. In addition, according to the results for the lower back load with various horizontal distances from the body, it is suggested that the side plate angle should be less than $16^{\circ}$.

• 수산해양기술연구
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• 제36권3호
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• pp.157-165
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• 2000

연안 소형 어선의 조업 효율을 향상시키기 위한 연구의 일환으로 소형 유압식 어로윈치시스템을 설계하고, auto tension 기능을 내장시켜 이 시스템의 개루프 상태에 대한 동적 응답 특성을 분석, 고찰한 결과를 요약하면 다음과 같다. 1. 본 연구에서 설계, 제작한 소형 윈치시스템은 갑판상 어느 장소에서도 조작이 가능하도록 원격조작방식을 채용하고 있기 때문에 어로 작업시의 인력 감소와 작업의 효율성을 높일수 있다고 생각된다. 2. 솔레노이드 밸브를 ou/off 조작하여 윈치를 구동할 때, 정전 및 역전 구동 조작에 대한 윈치 드럼의 회전 지연시간(dead time)은 각각 0.09 sec, 0.04 sec이었다. 또한 on/off 레버의 조작을 행한 직후 응답 특성은 약간 불안정하였지만, 짧은 경과 시간을 거쳐 안정되는 추종성능을 나타내었다. 3. 윈치를 auto tension mode로서 구동하는 경우, 윈치의 회전축에 55.9 kgf$.$m 이상의 토오크가 작용하면 윈치는 5.1 rpm의 회전속도로서 줄을 풀어내고, 그 이하의 토오크가 작용하면 11.1 rpm의 회전속도로서 줄을 감아들이는 자동 권양 윈치의 기능을 발휘한다. 4. 윈치의 auto tension mode에 대한 과도 응답에서 부하가 급격히 증가할 때와 감소할 때의 정정 시간은 0.12 sec, 0.2sec이었고, 그 때의 회전속도는 각각 11 rpm, 5.3 rpm이었다. 5. 원격제어조작에 따른 윈치의 토오크 및 회전속도에 대한 추종성능은 정전 구동에 있어서는 0.23 sec, 역전 구동의 경우에 있어서는 0.37 sec 이내로서 비교적 안정된 응답 특성을 나타내었다. 이상의 결과로부터 본 연구에서 설계한 소형 어선용 자동 권양 윈치 시스템은 인력을 절감하고, 부하의 급속한 변화에 대한 추종 성능이 현용 어로시스템에 비하여 매우 우수하기 때문에 해상에서 어로작업시 과부하에 대한 어구의 손상 방지 및 조업 효율의 향상에 크게 기여할 것으로 판단된다.

• 대한토목학회논문집
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• 제30권4A호
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• pp.337-342
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• 2010

일반적으로 하천 시설에 사용되는 수문은 기계식 및 유압식, 혼합식 권양기에 의하여 개폐되며, 구조물의 크기 및 구조상 2개 이상의 인양장치로 동조를 이루며 안전하게 개폐되어야 한다. 수문의 개폐 시 설계상 정확히 고려할 수 없는 수압 및 마찰로 인하여 구조물에 추가적인 하중이 발생하게 된다. 이러한 추가적인 하중은 수문의 끼임 현상 및 권양기의 과부하 등을 초래하고, 이는 수문의 안전에 중대한 영향을 미치게 된다. 본 논문에서는 이러한 수문의 개폐 시 발생하는 불안전한 요소에 대응하여 권양기가 동조를 이룰 수 있도록 유압 및 변위를 동시에 고려한 FDC(Force-Displacement Control)시스템을 설계하였다. 설계된 FDC 시스템을 XG5000프로그램의 PID 기능을 이용하여 구현하였으며, 다중 유압 실린더 수문 권양기(winch) 모형을 제작하여 FDC 시스템을 실험적으로 검증하였다. 실험 결과 개발한 FDC 시스템은 수문의 개폐 시 발생하는 다양한 외부하중에 대응하여, 다중 유압 실린더로 이루어진 수문 권양기가 동조를 이루며 개폐됨을 확인하였다. 실험 결과로부터 FDC 시스템은 수문 권양기에 적용시 효과적임을 확인 하였다.

• Ocean Systems Engineering
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• 제10권4호
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• pp.373-397
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• 2020

Heave compensation is a vital part of various marine and offshore operations. It is used in various applications, including the transfer of cargo between two vessels in the open ocean, installation of topsides of an offshore structure, offshore drilling and for surveillance, reconnaissance and monitoring. These applications typically involve a load suspended from a hydraulically powered winch that is connected to a vessel that is undergoing dynamic motion in the ocean environment. The goal in these applications is to design a winch controller to keep the load at a regulated height by rejecting the net heave motion of the winch arising from ship motions at sea. In this study, we analyze and compare the performance of various control algorithms in stabilizing a suspended load while the vessel is subjected to changing sea conditions. The KCS container ship is chosen as the vessel undergoing dynamic motion in the ocean. The negative of the net heave motion at the winch is provided as a reference signal to track. Various control strategies like Proportional-Derivative (PD) Control, Model Predictive Control (MPC), Linear Quadratic Integral Control (LQI), and Sliding Mode Control (SMC) are implemented and tuned for effective heave compensation. The performance of the controllers is compared with respect to heave compensation, disturbance rejection and noise attenuation.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.512-517
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• 2008

The brake system is very important part of the machine working. If the machine can't be stopped, it would be serious accident. It is the same as the ship. The mooring winch brake hold the ship in harbor. But sometimes it appeared the excessive stress and brake lining would be broken. So it is necessary to change the shape of brake system with improve the braking power. This study carried out research on optimum design like as moved the position of link pin or modified the thickness of brake band and lining.

• Journal of Advanced Marine Engineering and Technology
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• 제31권4호
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• pp.433-440
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• 2007

In this paper a new dynamoelectric winch system is introduced which is widely applied in shipping. building, architecture and so on. Generally in the winch system the squirrel cage induction motor is used as prime mover and line voltage is directly applied to the induction motor during operation. So it is difficult to obtain the smoothing revolution. because of variation of the weight of cargo and system operating method. Based on above reasons, the switched reluctance motor (SRM) is proposed to replace the induction motor because of more reliable mechanical structure, better traction characteristic and higher efficiency compared to induction motor. And in order to solve smoothing revolution problem, instantaneous torque control method based on torque sharing function (TSF) is used. Finally the validity of the proposed method is verified through the simulation and experimental results.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2009년도 추계학술대회 논문집
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• pp.527-528
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• 2009