• Title/Summary/Keyword: Width Control

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Width Prediction Model and Control System using Neural Network and Fuzzy in Hot Strip Finishing Mills (신경회로망과 퍼지 논리를 이용한 열간 사상압연 폭 예측 모델 및 제어기 개발)

  • Hwang, I-Cheal;Park, Cheol-Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.4
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    • pp.296-303
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    • 2007
  • This paper proposes a new width control system composed of an ANWC(Automatic Neural network based Width Control) and a fuzzy-PID controller in hot strip finishing mills which aims at obtaining the desirable width. The ANWC is designed using a neural network based width prediction model to minimize a width variation between the measured width and its target value. Input variables for the neural network model are chosen by using the hypothesis testing. The fuzzy-PlD control system is also designed to obtain the fast looper response and the high width control precision in the finishing mill. It is shown through the field test of the Pohang no. 1 hot strip mill of POSCO that the performance of the width margin is considerably improved by the proposed control schemes.

Dynamic Edger Control for the Precise Width Control at the Head, and Tail Ends of Hot Strip (열연강판 선후단부 폭 정밀도 개선을 위한 최적 엣저롤 개도 제어)

  • Chun, Myung-Sik;Yi, Joon-Jeong;Moon, Young-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1196-1204
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    • 1999
  • adaption of the model predictions is highly desirable. In general, the width deviation at the head and tail ends of strip may be different from that of the steady state region. Therefore, the dynamic edger corrections can be used to compensate the width deviations which would otherwise occur. For the precise width control, the effect of edger roll gap and rolling conditions on the width deviation of head and tail ends of strip has been investigated and the effective method to decrease width deviation has been proposed. On-line application of dynamic edger control method in this study shows about 50% width compensation at the head end of the strip, and near perfect compensation at the tail end of strip.

CFWC Scheme for Width Control using CCD Measurement System and Fuzzy PID Controller in Hot Strip Mills (CCD 폭 측정 시스템 및 퍼지 PID를 이용한 CFWC 제어기 설계)

  • Park, Cheol Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.11
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    • pp.991-997
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    • 2013
  • In this paper, we propose a CFWC (CCD and fuzzy PID based width control) scheme to obtain the desired delivery width margin of a vertical rolling mill in hot strip process. A WMS(width measurement system) is composed of two line scan cameras, an edge detection algorithm, a glitch filter, and so on. A dynamic model of the mill is derived from a gauge meter equation in order to design the fuzzy PID controller. The controller is a self-learning structure to select the PID gains from the error and error rate of the width margin. The effectiveness of the proposed CFWC is verified from simulation results under a width disturbance of the entry in the mill. Using a field test, we show that the performance of the width control is improved by the proposed control scheme.

HOT STRIP WIDTH CONTROL METHOD BY USING LOOPER TENSION MEASURING SYSTEM IN FINISHING MILL (열간 사상압연 투퍼장력 측정에의한 열연판폭제어)

  • 홍완기;김필호;문영훈;이준정
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.423-428
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    • 1999
  • A high precision hot strip width control method has been developed in this study by applying interstand looper tension measuring system at finishing mill stands. As with deviation of hot rolled steel strip is closely related to abnormal increase in the interstand strip tension, on-line measuring device of looped tension and data analyzing system was developed in this study. To determine dominant factors that will cause local width shortage, the logged data sets of bar width, bar thickness, looper tension, and strip thickness along the strip length were correlated with the data set of strip width change. With the result of the correlation analysis, existing sequence control logic and parameters for looper actuator were modified for strip width quality and the gains of the looper control were refined for the stable operation during the full passage of rolled strip. The on-line tension measurement and tension feedback control for looper system improved strip travelling stability and reduced strip width deviation in the srip top end region.

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Active Vibration Control of Smart Structure Using Pulse Width Modulation (펄스폭변조를 이용한 지능구조물의 능동진동제어)

  • Kwak, Moon K.;Kim, Ki-Young;Bang, Se-Yoon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.1 s.94
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    • pp.105-111
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    • 2005
  • This paper is concerned with the active vibration control of smart structure using actuator signal made of pulse width modulation. The pulse width modulation has been used in motor control, where the amount of energy fed into the motor is controlled by the pulse width instead of applied voltage. The advantage of using the pulse width modulation is that analog signal can be replaced by the digital signal so that we can reduce system costs and power consumption. The effect of pulse width modulation on the vibration response was investigated in this study and the valid transformation rule was found. Then, the pulse width modulation was realized using a microprocessor and electronic circuit. The active vibration suppression was carried out by combining the positive position feedback controller and the pulse width modulation. The experimental result shows that we can replace an expensive amplifier with a pulse width modulation system thus reducing the system cost. The result also shows that the active vibration control can be achieved by the pulse width modulation technique.

Maximum Crack Width Control in Concrete Bridges Affected By Corrosion (부식을 고려한 콘크리트 교량의 최대 균열폭 제어)

  • Cho, Tae-Jun
    • Journal of the Korean Society of Safety
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    • v.21 no.3 s.75
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    • pp.114-121
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    • 2006
  • As one of the serviceability limit states, the prediction and control of crack width in reinforced concrete bridges or PSC bridges are very important for the design of durable structures. However, the current bridge design specifications do not provide quantitative information for the prediction and control of crack width affected by the initiation and propagation of corrosion. Considering life span of concrete bridges, an improved control equation about the crack width affected by time-dependent general corrosion is proposed. The developed corrosion and crack width control models can be used for the design and the maintenance of prestressed and non-prestressed reinforcements by varying time, w/c, cover depth, and geometries of the sections. It can also help the rational criteria for the quantitative management and the prediction of remaining life of concrete structures.

Width Control of the Top and Bottom Ends of Steel Plate by Using Short-Stroke edging in Plate Mill (후판 선후단에서의 비정상변형부 폭제어기술)

  • 정대섭;남구원;천명식
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.429-437
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    • 1999
  • Width variation of the top and bottom ends of steel at finishing rolling in a plate, has been investigated. It was found that width variation after finishing rolling is affected by edging, broadside rolling ratio, longitudinal rolling ratio, width shape after broadside rolling, temperature, width-to-thickness ratio, and so on. A neural network modelling of back propagation has been conducted on the width variation during rolling. Based on these prediction models, a width control system, by which the roll opening and closing of the hydraulic AWC edger can be adjusted during edge rolling in finishing rolling passes, has been developed. Compared to conventional width model, the neural network model is much accurate in a model. The width control system is applied to a newly built production mill.

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Crack width control of precast deck loop joints for continuous steel-concrete composite girder bridges

  • Shim, Changsu;Lee, Chidong
    • Advances in concrete construction
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    • v.10 no.1
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    • pp.21-34
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    • 2020
  • Precast deck joints have larger crack width than cast-in-place concrete decks. The initial crack typically occurs at the maximum moment but cracks on precast joints are significant and lead to failure of the deck. The present crack equation is applied to cast-in-place decks, and requires correction to calculate the crack width of precast deck joints. This research aims to study the crack width correction equation of precast decks by performing static tests using high strength and normal strength concrete. Based on experimental results, the bending strength of the structural connections of the current precast deck is satisfied. However it is not suitable to calculate and control the crack width of precast loop connections using the current design equation. A crack width calculation equation is proposed for crack control of precast deck loop joints. Also included in this paper are recommendations to improve the crack control of loop connections.

The Effect of Process Variables on Strip Width Spread and Prediction in Hot Finish Rolling (열간 사상압연에서 스트립 폭 퍼짐의 공정변수 영향 및 예측에 관한 연구)

  • Jeon, J.B.;Lee, K.H.;Han, J.G.;Jung, J.W.;Kim, H.J.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.25 no.4
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    • pp.235-241
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    • 2016
  • Dimensional accuracy of hot coil is improved by precise control of thickness profiles, flatness, width and winding profile. Especially, precise width control is important because yield could be increased significantly. Precise width control can be improved by predicting the amount of width spread. The purpose of this study is to develop the advanced prediction model for width spread in hot finish rolling for controlling width precisely. FE-simulations were performed to investigate the effect of process variables on width spread such as reduction ratio, forward and backward tension and initial width at each stand. From the statistical analysis of simulated data, advanced model was developed based on the existing models for strip width spread. The experimental hot rolling trials showed that newly developed model provided fairly accurate predictions on the strip width spread during the whole hot finishing rolling process.

Precise width control through the width spread compensation in hot strip mill (열간압연시 폭퍼짐 보상을 통한 폭정밀도 개선연구)

  • 천명식;이준정;문영훈
    • Transactions of Materials Processing
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    • v.8 no.2
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    • pp.200-207
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    • 1999
  • To increase dimensional accuracy of strip width, model to compensate width spread during roughing mill has been developed. To measure the amount of width spread during the production rolling more precisely, special roughing rolling procedures for the horizontal rolling and dog-bone rolling were designed in the actual production mill. From the operational data analysis, it is known that the prime factors influencing on the width spread were strip width, strip thickness, edging amount, number of pass and type of edger roll etc., Based upon the statistical analysis of rolling data, new models which can predict width spread during horizontal rolling and dog-bone rolling were developed and tested on the actual processing conditions for the reliability. The application test showed that newly developed model gave fairly accurate predictions on the width spread during roughing passes.

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