• Title/Summary/Keyword: Whiskers

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Hot Pressing after Cold Cyclic Compaction of Alumina Powder Matrix Mixtures -Effects of Cold Cyclic Compaction- (알루미나 분말 기지혼합체의 상온 반복압축 후 가압소결 -상온 반복압축 효과-)

  • Son, G.S.;Suh, J.;Park, B.H.;Kim, K.T.
    • Journal of the Korean Ceramic Society
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    • v.30 no.2
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    • pp.157-163
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    • 1993
  • Hot pressing after cold cyclic compaction of Al2O3 powder mixtures containing SiC whiskers or Al2O3 short fibers is studied with emphasis on the effects of cold cyclic compaction. The green density of the mixtures increases as the cycle number increases and the cyclic pressure becomes higher. The higher green density is also obtained by cold cyclic compaction with the lower pressrue than a single stroke cold compaction. To achieve a higher densification during hot pressing, cold cyclic compaction before hot pressing is more efficient compared to the conventional hot pressing process (without cold cyclic compaction). Moreover, a low cyclic pressure did not affect on toughening mechanism by whisker reinforcement.

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Mechanical Properties and Strengthening Mechanisms of Cordierite-SiC Whisker Ceramic Composites (코디어라이트-SiC 위스커 복합재료의 기계적 성질과 강화기구)

  • ;Weisskopf
    • Journal of the Korean Ceramic Society
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    • v.23 no.6
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    • pp.59-65
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    • 1986
  • Flexural strength fracture toughness and strengthening mechanisms of cordierite ceramics reinforced by SiC whiskers up to 40vol% were investigated. The specimens were hot pressed at Ar atmosphere. The porosity increased with the SiC whisker content. Flexural strength and single edge notch beam fracture toughness were measured up to 1,000$^{\circ}C$. Extrapolating to zero porosity the reinforced composites exhibited in-creasings in flexural strength and fracture toughness with the SiC whisker content. The composites were strengthened mainly by load transfer crack impediment and partially by crack deflection mechanisms. Impurities played an important role in determining the mechanical properties of the composites.

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Precipitated Calcium Carbonate Synthesis by Simultaneous Injection to Produce Nano Whisker Aragonite

  • Ramakrishna, Chilakala;Thenepalli, Thriveni;Huh, Jae-Hoon;Ahn, Ji Whan
    • Journal of the Korean Ceramic Society
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    • v.53 no.2
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    • pp.222-226
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    • 2016
  • The synthesis of pure calcium carbonate nanocrystals was achieved using a simultaneous injection method to produce nano particles of uniform size. These were characterized using scanning electron microscopy and powder X-ray diffraction. The nano particles were needle-shaped aragonite polymorphs, approximately 100-200 nm in length. The aragonite polymorph of calcium carbonate was prepared using aqueous solutions of $CaCl_2$ and $Na_2CO_3$, which were injected simultaneously into double distilled water at $50^{\circ}C$ and then allowed to react for 1.5 h. The resulting whisker-type nano aragonite with high aspect ratio (30) is biocompatible and potentially suitable for applications in light weight plastics, as well as in the medical, pharmaceutical, cosmetic and paint industries.

Microwave-assisted Sintering of Amorphous Powders

  • Lee, Hoi-Kwan;Kim, Ki-Min;Park, Man-Kyu;Kang, Won-Ho
    • Journal of the Korean Ceramic Society
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    • v.48 no.1
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    • pp.14-19
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    • 2011
  • Microwave heating (MW) was studied for the sintering of amorphous powders. In comparison to conventional heating (CV), the results show that microwave heating has the potential to substantially accelerate the sintering process and allow for highly densified solidification by eliminating the pores and increasing the shrinkage rate. In the heat treatment to synthesize aluminum borate ($Al_{18}B_4O_{33}$) whiskers from precursors, it was found that microwave heating helps the formation of $Al_{18}B_4O_{33}$ crystal as well as the decrease of crystallization temperature of $Al_{18}B_4O_{33}$ to a level significantly lower than the previously reported value of $1050^{\circ}C$.

Dynamic and Quasi-Static Fracture Toughness of $Al_2O_3$ and $Al_2O_3$ Ceramic Matrix Composite Reinforced with Sic Whiskers ($Al_2O_3$$Al_2O_3$ -$SiC_w$ 복합재료의 동적 및 정적 파괴인성에 관한 연구)

  • 조경목;이성학;표성규;장영원
    • Journal of the Korean Ceramic Society
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    • v.27 no.4
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    • pp.457-464
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    • 1990
  • This paper presents the influence of the loading rate on the room temperature fracture toughness of a brittle Al2O3 and a SiC whisker reinforced Al2O3 composite. Dynamic fracture toughness tests were conduced using compressive fatigue pre-cracked notched round bars loaded in tension to produce a stress intensity rate K1=106 MPa√m/sec. The experimental results show that for each loading rate the fracture toughness values obtained for the ceramic matrix composite are higher than the corresponding values for the single phase alumina. In addition, both the reinforced and unreinforced ceramic are singnificantly tougher under dynamic loading than static loading. This dynamic and quasi-static fracture initiation behaviro can be interpreted by identifying quantitatively the mode of fractuer initiation as a function of loading rate.

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Mechanical Properties of $Al_2O_3-SiC$ Whisher Composite Materials ($Al_2O_3-SiC$ 위스커 복합재료의 기계적 특성)

  • ;;Weisskopf
    • Journal of the Korean Ceramic Society
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    • v.23 no.3
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    • pp.62-66
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    • 1986
  • Mechanical properties of $Al_2O_3$ based composite ceramics reinforced by SiC whiskers up to 40% by volume we-re investigated. Specimens were hot pressed at $1, 500^{\circ}C$ under 28.5MPa for 30min in Ar atmosphere. Porosities room temperaturefracture toughnesses and flexural strengths up $1, 000^{\circ}C$ were measured. Porosities were increa-sed as the SiC whisker cortent increased. After compensating the effect of porosities that means extrapolated in zero porosities the reinforced composites exhibited increases in flexural strength and fracture toughness as the whi-sker content increased, .

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Microstructure characterization of glass fiber-doped cordierite (그라스 화이버 첨가 코디에라이트의 미세구조특성)

  • Choi, H.S.;Kim, M.K.;Choi, S.H.;Han, T.H.;Park, S.J.;Hwang, J.S.;Han, B.S.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1992.11a
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    • pp.97-101
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    • 1992
  • Cordierite glass ceramic has become an electronic substrate material for electronic circuits and the use of whiskers for improving strength and toughness is evident. Green sheets of mixtures containing 15% silicon nitride were sintered to greater than 99 % density. The microstructure was analysed using optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD). The toughness and hardness were improved with increasing the whisker vol. % and sintering temperature. Especially, it is assumed that toughening increasing at the more high sintering temperature relevants to the glass phase increasing, as showned in the roughness of the fracture surfaces. It was directionally dependent of whisker direction during processing.

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A Study on the Fatigue Strength Evaluation of Metal Matrix Composite (금속기 복합재료의 피로강도 평가에 관한 연구)

  • 김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.2
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    • pp.41-53
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    • 1994
  • In this paper, rotating-bending fatigue tests of the SiC-whisker- reinforced 6061-T6 aluminum alloy and 6061-T6 alumiunm alloy made by power metallurgy were carried out to investigate the fatigue characteristics of plain and notched specimens at room temperature. The fatigue mechnisms in both materials were clarified through successive surface observations using the plastic replica method. In the case of the SiC-whisker-reinforced composites, there are whisker rich and poor zones and the fatigue crack is nucleated from the end of whiskers near the boundary. On the other hand, in the case of the 6061-T6 aluminum alloy, the fatigue crack is nucleated from defects and propagates by shear. Moreover, the results were discussed based on linear notch mechanics.

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A study of the fabrication of surface coated SiC whiskers on carbon fiber for various filter applications

  • Choe, Yu-Yeol;Kim, Jun-Gyu;Park, Si-Jeong;Choe, Du-Jin
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.08a
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    • pp.83-83
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    • 2010
  • 산업이 고도화되는 과정에서 에너지의 고효율화를 위하여 고온, 고압 등의 극한환경 하의 공정이 불가결하며, 이에 따라 초미세분진인 나노 입자가 증가되고 있다. 이에 따라 해당 나노의 입자 처리를 위하여 다양한 용도에서의 고온 필터가 산업적으로 요구되고 있다. 본 연구에서는 디젤엔진 매연저감 후처리 장치, 소각로, 발전소 등의 미세 분진 포집 필터로서의 응용을 위해, 카본 파이버에 SiC 휘스커를 증착하는 실험을 진행하였다. 휘스커 증착 공정은 촉매없이 SiC 휘스커를 카본 파이버 위에 화학증착하였다. 휘스커 성장 시 증착 조건의 변화를 통하여 다양한 휘스커의 증착 형태 및 미세구조를 관찰하였다. 또한 높은 포집 효율 및 기체투과도를 갖추기 위해, 휘스커가 증착된 시편의 포집효율 및 기체투과도 향상을 위한 실험을 진행하였다. 해당 실험의 결과로, 증착된 필터는 70% 이상의 포집효율을 보이면서도 기체 투과도는 현재 상용화되어 있는 코디얼라이트보다 5배 이상 높았다. 또한 필터에 추가적인 SiC 침윤공정을 통하여 시편의 내산화성, 내마모성, 내열성 등의 특성이 향상됨을 확인하였다.

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Fabrication of Porous RBSN Ceramics with Aligned Channels by an Ice-Templating Method

  • Kim, Dong-Seok;Go, Jae-Ung;Kim, Do-Gyeong
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2012.05a
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    • pp.97.1-97.1
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    • 2012
  • Porous ceramics are widely used for applications such as catalysis supports, gas distributors and filters such as DPF. For these purpose, it is important to have proper porosity controlling pore structure while maintaining mechanical and thermal properties. In this work, we have prepared the porous ceramic structures made of reaction bonded silicon nitride with hierarchical pore structures. Uni-directionally aligned pore channels, which are mostly filled with ${\beta}$-Si3N4 whiskers, were achieved by an ice-templating method. The structures of the pore channels and the walls are controllable by the processing conditions, such as solid concentration, freezing rate of the slurry, and additives. We have investigated and characterized the influences of the conditions on the microstructures and the properties, such as porosity, pore size distribution, lamellar thickness, wavelength, and orientations. The compressive strength test and flow test was performed to determine the structural integrity and air permeability.

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