• Title/Summary/Keyword: Wheel flange

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A Study on the Optimum Design of Railway Vehicle Suspension Characteristics (철도차량 현가특성의 최적설계에 관한 연구)

  • 조동현;임진수
    • Journal of the Korean Society for Railway
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    • v.2 no.2
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    • pp.6-12
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    • 1999
  • In this study, the most important suspension characteristics of railway vehicle, such as primary and secondary stiffness, are optimized to maximize ride qualify. Critical speed, secondary suspension stroke oil tangent track and derailment coefficient on the maximum curvature, are selected as the performance constraints. Piecewise linear curving model is used to evaluate derailment coefficient where it is assumed that wheel/rail contacts occurs at tread or at idealized flange. The combined design procedure is used to optimize above design variables at the same time.

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Dynamic Interaction Analysis of Train-bridge Considering Rail-wheel Contact Mechanism (윤축-레일 접촉메카니즘을 고려한 열차-교량 동적상호작용 해석)

  • Min, Dong-Ju;Kwark, Jong-Won;Kim, Moon-Young
    • Journal of the Korean Society for Railway
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    • v.18 no.4
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    • pp.363-373
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    • 2015
  • The purpose of this study is to develop a nonlinear algorithm for the dynamic interaction analysis of KTX trains and bridge girders with consideration of separation and flange contact phenomena between wheel and rail. For this, three interaction models between wheel-rail are implemented and compared through numerical examples. That is, the spring model and the non-jump model are briefly explained, and a nonlinear contact model is then proposed to accurately simulate interaction forces of the train-bridge system. Dynamic interaction analysis of a simply supported girder and trains is performed and the analyzed results are presented and compared for the proposed contact model and the other model types. Particularly, flange contact phenomena in the nonlinear contact model are demonstrated under a specific condition.

Collision-induced Derailment Analysis of a Finite Element Model of Rolling Stock Applying Rolling Contacts for Wheel-rail Interaction (차륜-레일 구름접촉을 적용한 철도차량 유한요소 모델의 충돌 기인 탈선거동 해석)

  • Lee, Junho;Koo, Jeongseo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.3
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    • pp.1-14
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    • 2013
  • In this paper, a finite element analysis technique of rolling stock models for collision-induced derailments was suggested using rolling contacts for wheel-rail interaction. The collision-induced derailments of rolling stock can be categorized into two patterns of wheel-climb and wheel-lift according to the friction direction between wheel flange and rail. The wheel-climb derailment types are classified as Climb-up, Climb/roll-over and Roll-over-C types, and the wheel-lift derailment types as Slip-up, Slip/roll-over and Roll-over-L types. To verify the rolling contact simulations for wheel-rail interaction, dynamic simulations of a single wheelset using Recurdyn of Functionbay and Ls-Dyna of LSTC were performed and compared for the 6-typical derailments. The collision-induced derailment simulation of the finite element model of KHST (Korean High Speed Train) was conducted and verified using the theoretical predictions of a simplified wheel-set model proposed for each derailment type.

Design Method of Railway Wheel Profile with Objective Function of Eqivalent Conicity (등가답면구배를 목적함수로 하는 차륜답면형상 설계기법)

  • Hur, Hyun-Moo;You, Won-Hee;Park, Joon-Hyuk;Kim, Min-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.13-19
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    • 2010
  • A design method of railway wheel profile with objective function of equivalent conicity considering wheel dimension constraint, two points contact problem between wheel and rail was proposed. New design method shows good results. New wheel profile generated from optimization process shows better dynamic performance compared with initial profile as the purpose of wheel profile design. And to verify the design method with testing the stability of new wheel profile, we conducted a critical speed test for new wheel profile using scale model applied scaling method of railway vehicle dynamics. The result of critical speed test show good agreement with that of numerical analysis. From the above results, it is seen that the design method with objective function of equivalent conicity is feasible and it could be applied to design new wheel profile efficiently.

Cause and Counterplan of Wheel Climb Derailment at Low Speed on Curves (곡선부 저속주행시 타오르기 탈선의 원인과 대책)

  • Ham, Young-Sam;You, Won-Hee
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1031-1035
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    • 2007
  • When vehicles running, vertical force and lateral force act except load of vehicles to rail and wheel. This force happens by complex motion at running. If mark vertical force by P and lateral force by Q, derailment coefficient displays Q/P, most important indicator pointer of running safety judgment. If Q is grown than P from derailment coefficient, than arrived to derailment because wheel climb or jumps over rail. Wheel climb derailment among kind of derailment is when attack angle is +, wheel and rail strike and flange rides to rail. This derailment occurs much in curved line and occurs in low speed. In this study, occurred when running at low speed on curved line, analyze cause of derailment and presented the countermeasure plan.

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A Study on Numerical Analysis of Wheel-rail Contact Points (차륜과 레일 접촉위치의 수치해석에 관한 연구)

  • Kang, Ju-Seok
    • Journal of the Korean Society for Railway
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    • v.12 no.2
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    • pp.236-242
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    • 2009
  • This paper presents a numerical analysis method to determine flange contact at variable wheel positions. The shapes of the wheel and rail surface functions with surface parameters. The Newton-Rhapson method for wheel-rail contact can provide fast solutions, but may not yield true values at optimization process with the condition that minimum distance is zero can time-consuming. A compound method, combining the Newton-Rhapson methods the optimization process method is proposed to provide exact solutions efficiently.

Effects of Flange Joint on the Dynamic Characteristics of the External Cylindrical Grinding Wheel Spindle (외경연삭 휠 주축의 진동특성에 미치는 플랜지 결합부의 영향)

  • Kim, Sun-Min;Ha, Jae-Hoon;Lee, Sun-Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.10
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    • pp.118-125
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    • 1999
  • In the grinding process, generally, the exciting forces with high frequency can be generated due to the wheel wear and the grinding process. As the grinding speed increases, the precise investigation about the wheel dynamic characteristics is required. Conventionally the wheel-spindle has been considered with lumped model in dynamic modeling. With this lumped model, the significant mode resulted from the shell mode of wheel can be readily ignored. This paper suggests the new analysis model which includes the shell mode of wheel in modeling the wheel-spindle assembly. Furthermore, based on the suggested model, the effects of the bolt tightening force and the taper tightening force on the dynamic properties are investigated by the finite element modal analysis and the experimental method. As a result of investigation, the shell mode vibration of wheel affects the dynamic characteristics of the spindle assembly. Also, the vibration modes of the spindle assembly are significantly affected by the joint tightening forces.

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A Study on the Kinematic Envelope of the Railway Vehicle (철도차량의 Kinematic Envelope에 관한 연구)

  • 양희주;이강운;박길배
    • Proceedings of the KSR Conference
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    • 2002.10b
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    • pp.863-869
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    • 2002
  • Studied in this paper was the kinematic envelope of the railway vehicle to calculate the lateral displacement using the multi-body dynamic simulation program (VAMPIRE) and the BASS 501. The lateral displacement of railway vehicle is occurred by the clearance between wheel flange and rail, the track irregularity, the property of each suspension of vehicle and the cant of track etc. The results of analysis shown that Vehicle is not interfere with subway platform in any conditions namely the tare and full load condition, the wheel wear condition and the stationary and running of vehicle.

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Measurement of contact position between wheel and rail for clarification of derailment mechanism (탈선 매커니즘 해명을 위한 차륜/레일 접촉위치 측정)

  • Ham Young-Sam;Hong Jai-Sung;Lee Kwan-Sup;Seo Byung-Wook
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.608-612
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    • 2004
  • Safety from derailment has been evaluated according to the magnitude of the derailment coefficient, which does not always ensure sufficient safety evaluation, and is not necessarily helpful in clarifying the mechanism of derailment. When wheel rolls, point of contact between wheel and rail was change continuously and flange touches with rail. Established gauge so that can measure location of contact point between wheel and rail by strain gauge. Also, wish to describe result that compose bridge circuit and execute load test.

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Evaluation of Boundary Conditions for Structural Analysis of Wheel Bearing Units (Wheel Bearing Unit의 구조해석을 위한 경계조건 설정에 관한 연구)

  • 김기훈;유영면;임종순;현준수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.230-237
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    • 2000
  • The wheel bearing in vehicles has been improved to unit module by joining a bearing to a hub in order to achieve weight reduction and easy assembly. Currently, the contact force between a raceway and balls of a bearing is applied as the external force in order to analyse the structure of the unit type bearings. In this paper, simplified boundary conditions are discussed for structure analysis of wheel bearing unit. From the procedure, the contact conditions of balls and race in wheel bearing unit are considered as equivalent non-linear spring elements. The end node of a spring element is constrained in displacement. And the external force of boundary conditions is applied at the contact point between tire and road. For the evaluation of this analysis, its results for the force of spring elements are compared with contact forces of calculated results. and also maximum equivalent stresses of analysis are compared with results of test at the flange of inner ring. The analysis results with proposed boundary conditions are more accurate than results from analysis which is generally used.

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