• 제목/요약/키워드: Wheel deformation

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실리콘 웨이퍼 연삭의 형상 시뮬레이션 (Profile Simulation in Mono-crystalline Silicon Wafer Grinding)

  • 김상철;이상직;정해도;최헌종;이석우
    • 한국정밀공학회지
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    • 제21권10호
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    • pp.26-33
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    • 2004
  • Ultra precision grinding technology has been developed from the refinement of the abrasive, the development of high stiffness equipment and grinding skill. The conventional wafering process which consists of lapping, etching, 1 st, 2nd and 3rd polishing has been changed to the new process which consists of precision surface grinding, final polishing and post cleaning. Especially, the ultra precision grinding of wafer improves the flatness of wafer and the efficiency of production. Furthermore, it has been not only used in bare wafer grinding, but also applied to wafer back grinding and SOI wafer grinding. This paper focuses on the flatness of the ground wafer. Generally, the ground wafer has concave pronto because of the difference of wheel path density, grinding temperature and elastic deformation of the equipment. Wafer tilting is applied to avoid non-uniform material removal. Through the geometric analysis of wafer grinding process, the profile of the ground wafer is predicted by the development of profile simulator.

실리콘 웨이퍼 연삭의 형상 시뮬레이션 (Profile Simulation in Mono-crystalline Silicon Wafer Grinding)

  • 김상철;이상직;정해도;최헌종;이석우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.98-101
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    • 2003
  • As the ultra precision grinding can be applied to wafering process by the refinement of the abrasive. the development of high stiffness equipment and grinding skill, the conventional wafering process which consists of lapping, etching, 1st, 2nd and 3rd polishing could be exchanged to the new process which consists of precision surface grinding, final polishing and post cleaning. Especially, the ultra precision grinding of wafer improves the flatness of wafer and the efficiency of production. Futhermore, it has been not only used in bare wafer grinding, but also applied to wafer back grinding and SOI wafer grinding. This paper focused on the flatness of the ground wafer. Generally, the ground wafer has concave profile because of the difference of wheel path density, grinding temperature and elastic deformation of the equiptment. Tilting mathod is applied to avoid such non-uniform material removes. So, in this paper, the geometric analysis on grinding process is carried out, and then, we can predict the profile of th ground wafer by using profile simulation.

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허브스페이스의 구조적 안전성 해석에 대한 연구 (A Study on Structural Safety Analysis of Hub Space)

  • 한문식;조재웅
    • 한국자동차공학회논문집
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    • 제23권3호
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    • pp.352-359
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    • 2015
  • This study investigates the analysis result of structure and fatigue due to the models of the hub space with bolt joint at wheel and the existence or nonexistence of hub ring as the part of suspension system of vehicle. As the static analysis result, the structural vulnerability can be found at hub bolt and the center of wheel at three models. Model 2 and 3 have nearly same deformation and model 1 can be endured at the least load among three models. As the fatigue analysis result, fatigue lives of three models are same at the severest load of SAE bracket history. As many screw threads of weak bolts are jointed in case of model 1, model 1 is shown to be the weakest at fatigue damage among three models. By the result of this study, model 1 with bolt joint becomes most weakest among three models. As model 2 with no hub ring and model 3 with hub ring have the nearly same states of analysis results, hub ring is shown to have no influence on the safety of automotive driving.

자동차용 휠 베어링 외륜의 변형 해석 (Distortion Analysis for Outer Ring of Automotive Wheel Bearing)

  • 이승표;김봉철;이인하;조영걸;김용찬
    • 대한기계학회논문집A
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    • 제36권12호
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    • pp.1613-1618
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    • 2012
  • 자동차용 휠 베어링은 동력을 전달하고 차량의 무게를 지지해주는 중요한 부품으로써 너클에 체결된다. 이때 체결 토크에 의하여 시일 압입부와 궤도부를 포함하는 휠 베어링 외륜의 변형이 발생한다. 본 연구에서는 휠 베어링 외륜의 변형을 유한요소법을 이용하여 해석하였다. 상용 소프트웨어 MSC.MARC 를 이용하였고, 외륜, 볼트, 너클의 체결거동을 보다 정확하게 예측하기 위하여 탄소성 해석과 접촉 해석을 수행하였다. 외륜 플랜지는 가공에 따라서 다소 오목하게 형성될 수 있으며, 이는 너클과의 체결 시 틈새 발생을 유발하여 변형에 영향을 줄 수 있다. 따라서, 본 연구에서는 외륜의 오목한 정도를 변화시키면서 변형 해석을 수행하였다. 해석 결과를 검증 하기 위하여 시험을 수행하였고, 해석과 시험 결과를 비교한 결과 비교적 유사함을 알 수 있었다.

Three-dimensional finite element modeling of a transverse top-down crack in asphalt concrete

  • Ayatollahi, Majid R.;Pirmohammad, Sadjad;Sedighiani, Karo
    • Computers and Concrete
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    • 제13권4호
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    • pp.569-585
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    • 2014
  • In this paper, a four-layer road structure consisting of an edge transverse crack is simulated using three-dimensional finite element method in order to capture the influence of a single-axle wheel load on the crack propagation through the asphalt concrete layer. Different positions of the vehicular load relative to the cracked area are considered in the analyses. Linear elastic fracture mechanics (LEFM) is used for investigating the effect of the traffic load on the behavior of a crack propagating within the asphalt concrete. The results obtained show that the crack front experiences all three modes of deformation i.e., mode I, mode II and mode III, and the corresponding stress intensity factors are highly affected by the crack geometry and the vehicle position. The results also show that for many loading situations, the contribution of shear deformation (due to mode II and mode III loading) is considerable.

대형트럭 승객거동과 상해치 해석을 위한 유한요소모델의 개발 (Development of a finite Element Model for Studying the Occupant Behavior and Injury Coefficients of a Large-sized Truck)

  • 오재윤;김학덕;송주현
    • 대한기계학회논문집A
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    • 제26권8호
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    • pp.1577-1584
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    • 2002
  • This paper develops a finite element model for studying the occupant behavior and injury cofficients of a large-sized cab-over type truck. Since it does not have a room to absorb collision energy and deformation in front of the passenger compartment the deformation is directly transmitted to the passenger compartment. Moreover, since its steering column is attached on the frame, severe deformation of the frame directly affects on the steering wheel's movement. Therefore, if the occupant behavior and injury coefficients analysis is performed using a finite element model developed based on a sled test, it is very difficult to expect acquiring satisfactory results. Thus, the finite element model developing in this paper is based on the frontal crash test in order to overcome the inherent problems of the sled test based model commonly used in the passenger car. The occupant behavior and injury coefficients analysis is performed using PAM-CRASH installed in super-computer SP2. In order to validate the reliability of the developed finite element model, a frontal crash test is carried out according to a test method used fur developing truck occupant's secondary safety system in european community and japan. That is, test vehicle's collision direction is vertical to the rigid barrier and collision velocity is 45kph. Thus, measured vehicle pulses at the lower parts of the left and right B-pilla., dummy chest and head deceleration profiles, HIC(head injury criterial) and CA(chest acceleration) values, and dummy behavior from the frontal crash test are compared to the analysis results to validate reliability of the developed model.

철도하부 비개착공법을 이용한 BOX구조물 설치시 토피고에 따른 궤도구조 안전성에 관한 연구 (Track Stability in Accordance with the Depth of Soil above Box Structures Constructed by Non-excavation Method on Railway Embankment)

  • 전병묵;엄기영;조국환
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.412-419
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    • 2011
  • With an increase in rail traffic, developing activities around structures of railway have been expanded. Inevitably, the changes to cross though sub-structures of railway have been getting increased. However, this situation affects on the safe operation of trains. Generated wheel load makes on the result in settlement on roadbed and damages on track materials. Therefore, via the numerical analysis were carried out for the box structure and subground using FEM analysis program called. Visual FEA/Geo 4.19. Parametric studies were performed by changing soil depth above box structure constructed in railway embankment. A standard live load was applied to simulate loads from train. Through this study, a minimum required soil depth above subground box structure was recommended based on deformation and stresses in concrete railway system.

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솔리드모델과 2D 연성모델을 사용한 브레이크 디스크의 열해석 (The Thermal Analysis of Brake Disc using the Solid Model and 2D Coupled Model)

  • 강상욱;김창진;이대희;김흥섭
    • 한국자동차공학회논문집
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    • 제11권6호
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    • pp.93-100
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    • 2003
  • This paper describes the thermoelastic instability arising from friction heat generation in braking and proposes the finite element methods to predict the variation of temperature and thermal deformation. In a conventional disc brake analysis, heat generation is only related with wheel speed and friction material and the interface pressure between disc and pad is assumed constant. But under dynamic braking conditions, the frictional heat causes the thermoelastic distortion that leads to more concentrated contact pressure distribution and hence more and more non-uniform temperature. In this paper, to complete the solution of the thermomechanically coupled problem, the linear relation model between pressure and temperature is proposed and demonstrated in examples of a simple two dimensional contact problem. And the two dimensional model has been extended to an annular three dimensional disc model in order to consider more realistic geometry and to provide a more accurate critical speed for automotive brake systems.

퍼지 알고리즘을 이용한 평면연삭의 형상정도 향상에 관한 연구 (A Sutdy on Improvement of Geomeric Accuracy by using Fuzzy Algorithm in Surface Grinding)

  • 천우진;김남경;하만경;송지복
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.149-154
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    • 1993
  • In heavy grinding that is on of the high efficient grinding method, meaningful deformation is generated by high temperature. So, after machining, geomeric error generated od the workpiece. The most important factor on the geometric error is temperature difference between upper layer and lower layer (T $_{d}$) . Relations between Td and grinding condition and maximum geometric error and grinding condition are obtained by experiment. This relations are used in fuzzy algorithm for improvement geometric accuracy. The main results are follows : (1) The linear relation between maximum geometric error and grinding condition is ovtained by experiment. (2) The linear relation between maximum temperature difference between upper layer and lower layer and grinding condition is ovtained by experiment. (3) Control peth of wheel for improvement geometric accuracy is obtained by using the fuzzy algorithm.m.

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생산성 향상을 위한 연삭공정의 감시.제어시스템 개발 (Development of Monitoring/Control System for High Productive Grinding System)

  • 정병철;안중환;이상우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 춘계학술대회 논문집
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    • pp.425-428
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    • 1994
  • Non-uniform minute deformation of a cylinderical workpiece resulted from the heat treatment process prior to the grinding makes it diffeclt to control the approaching feedrate of a grinding wheelto a workpiece optimallywithout on-site detection of the grinding states in the plunge grinding. The 4-stage model of the plunge grinding process is proposed according to the state of contact between grinding wheel and workpiece ; precontact, partial contact, entire contact and spark-out. Despite of being scrious to the precision of workpiece finished, the duration of spark-out is determined empirically. The purpose of this research is to develop a monitoring/control system for saving non- production time and setting the optimal spark-out time based on sensor information in the plunge grinding using AE and ultra sonic sensor.

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