• Title/Summary/Keyword: Wheel/Rail Contact

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Contact Stress Analysis on the Variation of Wheel Profile (차륜답면의 형상변화에 의한 접촉응력분포 해석)

  • Kim Eui-Seok;Hur Hyun-Mo;Yun Chun-Han
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.663-667
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    • 2003
  • Mechanical force acted on the rail wheel causes excessive wear and increases the maintenance cost. The present paper proposes newly designed wheel profiles in order to reduce the contact stress. Numerical analysis on the stress distribution of wheel-rail contact stress is carried out using ABAQUS, a commercial finite element code. The result of KNR1/40 conical wheel is compared to those of the proposed wheels, all of which are arc wheel profile type.

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Development of a Wheel/Rail Geometric Contact Simulation Program (차륜/레일 기하학적 접촉 시뮬레이션 프로그램 개발)

  • Han Hyung-Suk;Lee En-Ho;Kim Jae-Chul
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.645-650
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    • 2003
  • Wheel/Rail geometric constraint relationships, such as effective conicity and gravitational stiffness, strongly influence the lateral dynamics of railway vehicles. In general, these geometric contact characteristics are nonlinear functions of the wheelset lateral displacement. There is a need to develop a wheel/rail contact simulation program for wheels and rails with arbitrary profiles for the prediction of the dynamic behavior of railway vehicles. An algorithm to simulate any combination of wheels and rails is employed and a GUI for easy analysis is constructed. The simulation program is applied to KTX which will run on both KTX and conventional rails, two rail standards having different rail profiles. The results show that the two rail systems have different geometric contact characteristic

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Analysis of Contact Stress with Partial Slip in Wheel-rail Rolling Contact (차륜-레일 구름접촉 시 슬립율에 따른 접촉응력의 변화 해석)

  • Lee, Dong-Hyong;Seo, Jung-Won;Kwon, Seok-Jin;Choi, Ha-Yong;Kim, Chul-Jae
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.643-648
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    • 2011
  • Fatigue crack in most rails take place by rolling contact between wheel and rail in railway industry. Therefore, it is critical to understand the rolling contact phenomena, especially for the three-dimensional situation. In this paper the steady-state rolling contact problem of KTX wheel and rail (UIC60) has been studied with three-dimensional finite element analysis. The variation of contact pressure and contact stresses on rolling contact surface were obtained using the finite element method. The three-dimensional distribution of contact stresses on the contact surface are investigated. Results show that the distribution of shear stress and contact stress (von Mises) on the contact surface varies rapidly as a result of the variation of stick-slip region. The contact stress at the leading edge is greater than at the trailing edge because of stick and slip phenomena.

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The study on wheel wear analysis in UIC60 and KS50N of Korea High Speed Railway (한국형 고속철도의 전용선과 기존선의 차륜 마모 특성 연구)

  • Kim Youn-Jung;Choi Jeong-Heum;Han Dong-Chul;Kim Young-Gukk
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.1115-1120
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    • 2005
  • characteristic of wear between wheel and rail is important factor of judgement to maintenance. KHST is optimized on an exclusive rail, UIC60. but also KHST is running on the variety existing line as well as KS50N, KS60 et,c. Hail profile of KS50N is dissimilar to DIC60. So we can predict that characteristic of wear is embodied also different. In this paper. we deduced the force and point of contact position between wheel and rail through multi-dynamics analysis and predicted wear of wheel and rail through contact problem analysis. we used simplified theory of kallker on contact problem, and Predicted the wear phenomenon of wheel using archard wear equation about each condition.

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Study on the Rolling Noise Model Using an Analysis of Wheel and Rail Vibration Characteristics (철도 차륜 및 레일 진동 특성 해석을 통한 전동 소음 모델 연구)

  • Jang, Seungho;Ryue, Jungsoo
    • Journal of the Korean Society for Railway
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    • v.16 no.3
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    • pp.175-182
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    • 2013
  • Rolling noise is an important source of noise from railways; it is caused by wheel and rail vibrations induced by acoustic roughness at the wheel/rail contact. To reduce rolling noise, it is necessary to have a reliable prediction model that can be used to investigate the effects of various parameters related to the rolling noise. This paper deals with modeling rolling noise from wheel and rail vibrations. In this study, the track is modeled as a discretely supported beam by regarding concrete slab tracks, and the wheel vibration is simulated by using the finite element method. The vertical and lateral wheel/rail contact forces are modeled using the linearized Hertzian contact theory, and then the vibration responses of the wheel and rail are calculated to predict the radiated noise. To validate the proposed model, a field measurement was carried out for a test vehicle. It was found that the predicted result agrees well with the measured one, showing similar behavior in the frequency range between 200 and 4000 Hz where the rolling noise is prominent.

Evaluation of Residual Stress of railway wheel by rolling contact (차륜/레일 접촉에 의한 차륜의 잔류응력 평가)

  • Seo, Jung-Won;Goo, Byenug-Choon;Chung, Heung-Chai
    • Journal of the Korean Society for Railway
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    • v.6 no.2
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    • pp.142-148
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    • 2003
  • A wheel and axle failure can cause a derailment with its attendant loss of life and property. The service conditions of railway vehicles have become severe in recent years due to a general increase in operating speeds. Damages of railway wheel are a spatting by wheel/rail contact and thermal crack by braking heat etc. One of the main source of damage is a residual stress. therefore it is important to evaluate exactly. A Residual stress of wheel is formed at the process of heat treatment when manufacturing. it is changed by contact stress developed by wheel/rail contact. Distributions of residual stress vary according to a magnitude of wheel load, a magnitude of friction when acceleration and deceleration. The objective of this paper is to estimate the influence of wheel motion on the residual stress distribution in the vicinity of the running surface.

Measurement of contact position between wheel and rail for clarification of derailment mechanism (탈선 매커니즘 해명을 위한 차륜/레일 접촉위치 측정)

  • Ham Young-Sam;Hong Jai-Sung;Lee Kwan-Sup;Seo Byung-Wook
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.608-612
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    • 2004
  • Safety from derailment has been evaluated according to the magnitude of the derailment coefficient, which does not always ensure sufficient safety evaluation, and is not necessarily helpful in clarifying the mechanism of derailment. When wheel rolls, point of contact between wheel and rail was change continuously and flange touches with rail. Established gauge so that can measure location of contact point between wheel and rail by strain gauge. Also, wish to describe result that compose bridge circuit and execute load test.

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