• 제목/요약/키워드: Wet-ball milling

검색결과 42건 처리시간 0.027초

물리화학적 처리에 의한 일라이트 점토광물의 입도조절 및 분산특성 (Size Control and Dispersion Properties of Illite Clay by Physicochemical Treatment)

  • 임재원;정의경;서경원;이영석
    • 공업화학
    • /
    • 제22권2호
    • /
    • pp.133-137
    • /
    • 2011
  • 본 연구에서는 다양한 용도로 사용되는 일라이트의 분산성 및 분산안정성을 향상시키고자, 습식 볼밀 분쇄법을 이용하여 일라이트의 입도를 저감하였다. 분쇄 시간에 따른 일라이트의 입도와 입도분포 및 분산특성의 변화를 고찰하였으며, 또한 여러 가지 pH조건에서 두 시간 동안 습식 볼밀 분쇄 처리하여 얻은 일라이트 분산용액의 분산성 및 분산안정성을 평가하였다. 일라이트의 입도분석 결과 분쇄시간의 증가에 따라 입자의 크기가 현저히 감소하였으며, 2 h의 분쇄시간을 기점으로 입도저감의 효과가 저하됨을 확인하였다. 또한, 입도분포분석 결과 분쇄시간의 증가에 따라 입자가 균일해지는 것을 확인하였다. X-선 회절분석 결과 분쇄에 의한 결정구조의 변화는 나타나지 않았으나 입도저감 또는 박리현상으로 인하여 특성 피크의 강도가 입도저감 시간의 증가에 따라 약해지는 것을 확인하였다. Zeta potential 분석 결과, 분쇄시간이 증가함에 따라서 분산성이 높아지는 것을 확인하였다. 분산 안정성 측정 결과 pH 2에서 분쇄처리한 일라이트의 분산안정성이 가장 낮았고 pH가 증가함에 따라서 표면 이온화도의 증가로 분산성 및 분산안정성이 향상되는 것을 확인하였다. 이러한 결과로부터 일라이트는 습식 볼밀 분쇄처리 시간을 증가시킬수록 입자 크기가 감소하고 표면 에너지 증가 및 입자간의 반발력 상승으로 분산성 및 분산안정성이 향상되는 것을 확인할 수 있었다.

Recycling of EAF Dust by Semi-continuous High Kinetic Process

  • Zoz, H.;Kaupp, G.;Ren, H.;Goepel, K.;Naimi-Jamal, M. R.
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
    • /
    • pp.491-492
    • /
    • 2006
  • The horizontal high energy rotor ball mill ($Simoloyer^{(R)}$) is used to break and activate dry solids. It is used for dry-milling and in the vertical mount for wet-milling in leaching processes. Technical electric arc furnace (EAF) dust with high contents of zinc oxide, zinc ferrite and magnetite is efficiently separated by ambient temperature leaching. The process shows promise for industrial application

  • PDF

Wet preparation of calcium phosphates from aqueous solutions

  • Lee, Byeong Woo;Hong, Il Gok
    • Journal of Ceramic Processing Research
    • /
    • 제20권6호
    • /
    • pp.655-659
    • /
    • 2019
  • Calcium phosphates such as HA (hydroxyapatite), β-TCP (tricalcium phosphate) and biphasic HA/β-TCP, were synthesized by wet chemical precipitation in aqueous solution combined with ball milling process. Nanosize powders of the calcium phosphates were synthesized using Ca(OH)2 and H3PO4. The effects of initial precursor Ca/P ratio (1.30, 1.50 and 1.67), ball milling process and post heat-treatment on the phase evolution behavior of the powders were investigated. The phase of resulting powder was controllable by adjusting the initial Ca/P ratio. HA was the only phase for as-prepared powders in both cases of Ca/P ratios of 1.50 and 1.67. The single HA phase without any noticeable second phase was obtained for the initial Ca/P ratio of 1.67 in the overall heat-treatment range. Pure β-TCP and biphasic calcium phosphate (HA/β-TCP) were synthesized from precursor solutions having Ca/P molar ratios of 1.30 and 1.50, respectively, after having been heat-treated above 700 ℃. The β-TCP phase has appeared on the pre-existing DCPD (dicalcium phosphate dihydrate) and/or HA phase. Dense ceramics having translucency were obtained at a considerably lower sintering temperature. The modified process offered a fast, convenient and economical route for the synthesis of calcium phosphates.

산화물 분산강화형 316L 스테인리스강의 제조와 특성 연구 (Fabrication and Characterization of ODS 316L Stainless Steels)

  • 김민호;류호진;김성수;한창희;장진성;권오종
    • 한국분말재료학회지
    • /
    • 제16권2호
    • /
    • pp.122-130
    • /
    • 2009
  • Austenitic oxide-dispersion-strengthened (ODS) stainless steel was fabricated using a wet mixing process without a mechanical milling in order to reduce contaminations of impurities during their fabrication process. Solution of yttrium nitrate was dried after a wet mixing with 316L stainless steel powder. Carbon and oxygen contents were effectively reduced by this wet processing. Microstructural analysis showed that coarse yttrium silicates of about 150 nm were formed in austenitic ODS steels with a silicon content of about 0.8 wt%. Wet-processed austenitic ODS steel without silicon showed higher yield strength by the presence of finer oxide of about 20 nm.

볼엔드밀을 이용한 고속가공에서 가공경로와 가공환경에 따른 가공성 평가 (Evaluation of Machinability by various cutting conditions in high machining using ball nose-end mills -Effects of cutting orientation and cutting environments-)

  • 이채문;김석원;이득우
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 추계학술대회 논문집
    • /
    • pp.297-301
    • /
    • 2002
  • High-speed machining generates concenter thermal/frictional damage at the cutting ed rapidly decreases the tool life. This paper I at determining the effect of cutter orienter the cutting environment on tool life, tool mechanism when down milling. In this paper, experiments were carried out in various tool and cutting environments, such as dry, wet compressed chilled air, tool life were measu evaluate machinability in high-speed milli difficult-to-cut material and die steel, Tool measured in horizontal upwards, horiz downwards, vertical upwards and vert downwards. In addition, tool life was measur dry, wet and compressed chilled air. For this a compressed chi1led-air system was manufact The results show that a horizontal cutter ori provided a longer tool life than a vertical orientation. With respect to the cutting envi compressed chilled air increased tool life. H the wet condition decreased tool life due thermal shock caused by excessive cooling high-speed mill ins and the compressed chilled had little effect.

  • PDF

MA 316L ODS 및 Wet 316L ODS 스테인리스강에서 충격에너지에 미치는 소결 공정의 영향 (Effects of the Sintering Variable on Impact Energy in MA 316L ODS and Wet 316L ODS Stainless Steels)

  • 김성수;한창희;장진성
    • 한국분말재료학회지
    • /
    • 제17권2호
    • /
    • pp.113-122
    • /
    • 2010
  • Two kinds of oxide-dispersion-strengthened (ODS) 316L stainless steel were manufactured using a wet mixing process(wet) and a mechanical alloying method (MA). An MA 316L ODS was prepared by a mixing of metal powder and a mechanical alloying process. A wet 316L ODS was manufactured by a wet mixing with 316L stainless steel powder. A solution of yttrium nitrate was dried after being in the wet 316L ODS alloy. The results showed that carbon and oxygen were effectively reduced during the degassing process before the hydroisostatic process (HIP) in both alloys. It appeared that the effect of HIP treatment on increase in impact energy was pronounced in the MA 316L ODS alloy. The MA 316L ODS alloy showed a higher yield strength and a smaller elongation, when compared to the wet 316L ODS alloy. This seemed to be attributed to the enhancement of bonding between oxide and matrix particles from HIP and to the presence of a finer oxide of about 20 nm from the MA process in the MA 316L ODS alloy.

Ag 또는 CuO를 코팅한 평판형 ZnO 분말의 합성 및 항균성 평가 (Preparation and Antibacterial Properties of the Planar-Type ZnO Powder Coated with Ag or CuO)

  • 홍다희;곽지유;전덕성;조동현;이건섭;이정환;이희철
    • 한국표면공학회지
    • /
    • 제54권3호
    • /
    • pp.144-151
    • /
    • 2021
  • In the present work, planar-type ZnO powder of [0001] plane with a high aspect ratio range of 20:1 to 50:1 was synthesized. Ag or CuO could be coated on the planar-type ZnO powder by wet methods such as centrifugation or ball milling. During the coating, the average size of the powder was slightly increased while maintaining the shape and XRD pattern of ZnO. When Ag or CuO was coated, the absolute value of the zeta potential, as well as the concentration of oxygen vacancy, was increased. Ag or CuO coated planar-type ZnO power exhibited excellent antibacterial performance, which seems to be related to their high electrostatic attraction force. They could be made into a masterbatch by mixing with ABS resin, and their applicability to antibacterial substances was confirmed by manufacturing the caps of a keyboard.

주석 함유 폐자원의 공정부산물 전처리 기술 (Development of Pre-treatment for Tin Recovery from Waste Resources)

  • 진연호;장대환;정항철;이기웅
    • 한국분말재료학회지
    • /
    • 제21권2호
    • /
    • pp.142-146
    • /
    • 2014
  • Fundamental experiences have been studied for development of pre-treatment process of Sn by-products such as solders. Dry and wet separation/recovery processes were considered by the differences of physical properties. The by-products, which are analyzed by solder metal and oxides. The metal and oxide were simply separated by dry ball-milling process for 12 hours, after that recovery metal powder might be reusable as lead or lead-free solders. In terms of wet separation process, samples were dissolved in $HNO_3+H_2O_2$ and the precipitation were analyzed by $SnO_2$. Overall efficiency of recovery might be increasing via developing simple pre-treatment process.

공침법에 의한 Ni-Zn Ferrite의 제조 및 물성연구 (Preparation and Properties of Ni-Zn Ferrite by Coprecipitation Method)

  • 정구은;고재귀
    • 한국재료학회지
    • /
    • 제14권5호
    • /
    • pp.338-342
    • /
    • 2004
  • Ni-Zn ferrite powder was obtained by wet method that was to be coprecipitated the metal nitrates, Fe($NO_3$)$_3$$9H_2$O, Ni($NO_3$)$_2$$6H_2$O, Zn($NO_3$)$_2$$6H_2$O to make a high permeability material. The composition of the ferrite powder was $Fe_2$$O_3$ 52 mol%, NiO 14.4 mol%, ZnO 33.6 mol%. Ni-Zn ferrite powder was compounded by precipitating metal nitrates with NaOH in vessel at the synthetic temperature of $90^{\circ}C$ for 8 hours. Calcination temperature and sintering temperature were $700^{\circ}C$ and $1150^{\circ}C$$1250^{\circ}C$, respectively, for 2 hours. And the other ferrite powder was also prepared by the wet ball milling that was to be mixed the metal oxides as same as the above chemical composition. We studied the properties of the powder and the electromagnetic characteristics of the sintered cores obtained from there two different processes. Wet direct process produced smaller particle size with narrower distribution of the size and more purified ferrite whose sintered cores had high permeability and high magnetization.

Fluid Energy Mill에 의한 점토성 무기소재 미립화 분급기술 소고 (Comminution-Classification of Clay-type Minerals by Fluid Energy Mill)

  • 김태욱;김만영;정필조;이주완
    • 한국세라믹학회지
    • /
    • 제22권5호
    • /
    • pp.47-53
    • /
    • 1985
  • In view of innovated utilization of Korean clay resources conventional techniques for pulverization are reviewed in comparison with fluid energy milling processes of fluidized-bed type. Throughout experiment indigenous halloysite ores (white grade) after usual pretreatment are employed as typical sample. It is evidenced that grinding by means of porcelain ball mills has limitation in reducing clay particles to less than 10${\mu}{\textrm}{m}$ in diameter regardless of whether it is processed in dry or wet. Upon use of tungsten carbide bull mill particulation to submicron sizes could be effected with relative ease but severe coloration in grey is attended indicating metallic contamination possibly from friction of the grinding apparatus itself. In contrast the modified fluid en ergy milling enables particulation to $\leq$10${\mu}{\textrm}{m}$ in diameter with simultaneous classification int olimited ranges of particle size distributions. Since this technique is in principle based on the interparticle collisions rather than on the frictions between particles and mill surfaces minimum impurity attendance would be an additional advantage. Evidence leads to the conclusion that the fluidized-bed type milling is regarded as highly effective in puverization as well as fractionation of the clay minerals under examination. This is especially so in contemplating high-value and/or high-purity clay products.

  • PDF