• Title/Summary/Keyword: Welding wave

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Formability of Laser Welds in Zn-coated Steel Sheets (아연도금강판에 대한 레이저 용접부의 성형성)

  • 박찬철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.176-180
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    • 1996
  • Continuous wave CO$_{2}$laser beam welding and formability of zinc coated steel shets were investigated. First, optimal welding condition could be obtained in but welding by using the data for heat input and welding velocity. The highest value of Erichsen test is 79.3% compare to that of base matel. Secondly, Formability of laser welds was investigated by using ball punch tester. Finally, the forming results of butt-welded sheets showed that the joing design was important to apply the laser welded blank in the automotive production.

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Characteristic of Electromagnetic Wave Shielding Coatings by Thermal Spray (용사에 의한 페라이트 자성재료 코팅의 .전자파 차폐특성)

  • 정태식;박경채
    • Proceedings of the KWS Conference
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    • 2000.10a
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    • pp.240-242
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    • 2000
  • This study was investigated absorption properties of electromagnetic wave in thermal sprayed Sr-ferrite coatings. The experiment of this study was ; manufactured thermal spraying powder for improving absorption-efficiency, processed for increasing strength of thermal spray coatings, and measured the electromagnetic wave shielding efficiency. This study was obtained excellent absorption-efficiency by thermal sprayed Sr-ferrite coatings.

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CW $CO_2$ Laser Beam Welding and Formability of Zn-Coated Steel Plates (아연도금강판의 CW $CO_2$ 레이저 용접 및 성형성)

  • Suh, J.;Han, Y.H.;Yoon, C.S.;Bang, S.Y.
    • Journal of Welding and Joining
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    • v.13 no.1
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    • pp.145-155
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    • 1995
  • Continuous wave C $O_{2}$ laser beam welding and formability of zinc coated steel plates were investigated. First, the optimal welding condition could be obtained in lap configuration by using the data for heat input, gap size and fracture behaviour. The gap size for fully-penetrated bead could be predicted by the gap model by Akhter et al. AIso, it was found that the joining efficiency was constant. Secondly, the butt welding of dissimilar materials (zinc coated steel plate and cold rolled steel plate) with different thicknesses was investigated. In the thickness range of 0.8-2.0 mm, the maximum welding speed of 10m/min was obtained. In the butt welding of two plates with thickness 2.0 mm and l.6mm, the maximum, welding speed of 6m/min was obtained, Finally. the forming results of butt-welded plates showed that the joining design was important to apply the laser welded blank in the automotive production.

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Nd-YAG LASER MICRO WELDING OF STAINLESS WIRE

  • Takatugu, Masaya;Seki, Masanori;Kunimas, Takeshi;Uenishi, Keisuke;Kobayashi, Kojiro F.;Ikeda, Takeshi;Tuboi, Akihiko
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.187-192
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    • 2002
  • Applicability of laser micro welding process to the fabrication of medical devices was investigated. Austenitic stainless steel wire (SUS304) was spot melted and crosswise welded, which is one of the most possible welding process for the fabrication of medical devices, by using a Nd-YAG laser. Effects of welding parameters on the microstructure, tensile strength and corrosion resistance were discussed. In the spot melting, melted metal width decreased with decreasing the input energy and pulse duration. Controlling the laser wave to reduce laser noise which occurred in the early stage of laser irradiation made reasonable welding condition wider in the welding condition of small pulse duration such as 2ms. The microstructure of the melted metal was a cellular dendrite structure and the cell size of the weld metal was about 0.5~3.5 ${\mu}{\textrm}{m}$. Tensile strength increased with the decrease of the melted metal width and reached to a maximum about 660MPa, which is comparable with that for the tempered base metal. Even by immersion test at 318K for 3600ks in quasi biological environment (0.9% NaCl), microstructure of the melted metal and tensile strength hardly changed from those for as melted material. In the crosswise welding, joints morphologies were classified into 3 types by the melting state of lower wire. Fracture load increased with input energy and melted area of lower wire, and reached to a maximum about 80N. However, when input energy was further increased and lower wire was fully melted, fracture load decreased due to the burn out of weld metal.

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DEVELOP AND USE OF STUD PENETRATE WELDING TECHNOLOGY IN COMPOSITE FLOOR OF STEEL STRUCTURE

  • Fu, Jifei;Zhang, Youquan;Ma, Dezhi
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.349-354
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    • 2002
  • Stud penetrate welding is an important item of composite floor in modern steel structure, especially in high-rise buildings. But it is difficult to get satisfied welding quality due to all kinds of factors. In this paper, the author put forward a new welding procedure named method of energy control through analysis and comparison of the wave curves of stud welding based on large amount of experiments and tests in laboratory and construction areas. The use of this welding procedure in some large engineering in recent years proved that this method is effective and practicable

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Effect of Metal Transfer Mode on Spatter Generation of $CO_2$ Welding ($CO_2$ 용접의 스패터 발생에 미치는 용적이행 모드의 영향)

  • 강봉용;김희진
    • Journal of Welding and Joining
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    • v.15 no.2
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    • pp.72-80
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    • 1997
  • The spatter generation rate of GMA welding with $CO_2$ gas shielding was measured with the change of welding conditions such as wire feeding rate and welding voltage and then the results were analized with the accompanying changes in metal transfer mode and in bead geometry. The spatter generation rate (SGR) was relatively low not only wit the short circuit transfer but with the truely globular transfer mode. However, the SGR resulted with the mixed mode were consistantly high. The resultant wave pattern of mixed mode was due to the coexistance of short-circuit and globular transfer and characterized by the frequent appearance of instantaneous short circuit. Considering the result of SGR and that of bead geometry, it could be concluded that when the wire feeding rate (or welding current) was either low or high, the optimum bead shape could be obtained along with the low spatter generation. However, in the middle range of wire feeding rate, the optimum bead shape was only obtained in the mixed mode condition resulting in the high spatter generation.

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Comparative analysis of weldability using a three-point bending test of a movable iron core welder and a digital welder that outputs a sine wave (가동 철심형 용접기와 정현파를 출력하는 디지털 용접기의 3점식 굽힘시험을 이용한 용접성 비교 분석)

  • Jong-Sig Kim;Kwang-Ho Lee;Yi-Hwan Joo;Jong-Chul Koh;Gyeong-Yeol Yun
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.1
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    • pp.605-611
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    • 2023
  • In this study, in order to reduce energy that affects the natural environment, a moving iron core type welding machine and a digital welding machine (inverter type) with low power consumption are compared in shielded arc welding, and the parts that use less power and have the same weldability conditions are identified. want to check. The movable iron core welder uses alternating current that outputs a sine wave, and the digital welder also generates a sine wave alternating current, so it must have the same conditions, low power consumption, and the same weldability. However, weldability can be verified in various ways, but the analysis is limited to the qualification test in the field of national technical qualification welding.