• Title/Summary/Keyword: Welding structure

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Effects of Microstructure and Surface Oil Film on the Welding in Zr Electroplated steel (전기아연도금 강에서 미세조직 및 표면유막이 용접 spatter에 미치는 영향)

  • 최한철;최수찬;김광연;안덕수;김영우
    • Journal of the Korean institute of surface engineering
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    • v.30 no.1
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    • pp.13-22
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    • 1997
  • In order to investigate the effects of microstructure Oil film on the welding spatter in Zn electroplated steel, Zn electroplated surface and layer structure with USS-Paddition was observed using XRD, XPS and optical microscopy. Wettability of water drop on the Zn electroplated steel surface was measured using Z.Mei model. Oil absorption test was carried out using Oil pen. Morphology of spot welding and spatter with USS-P addition, applied current, and oil-spray or oil-without was observed using SEM and optical microscopy. Surface morphology of Zn electroplated steel showed finer structure as USS-P content increased. Wettabiliy on the Zn electroplated surface decreased with increasing USS-P content. Size of welding trace increased and spatter occured arround the welding part as applied current increased, whereas spatter disappeared as USS-P content increased and disappeared in case of oil spraying on the Zn electroplated surface.

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Characterization of Microstructure of WC-6.5%Co Cladding Layer by Electric Resistance Welding (저항클래딩법을 응용하여 형성된 내마모성 WC-6.5Co 클래딩층의 미크로조직 특성)

  • Lee, Jin-Woo;Ko, Jun-Bin;Lee, Young-Ho
    • Journal of Welding and Joining
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    • v.25 no.3
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    • pp.72-77
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    • 2007
  • This study deals with characterizations of microstructure and wear performance of a cladding layer, product on 1.9 mm-thick mild steel plate by the electric resistance welding, of composite metal powder of Coarse WC-6.5%Co and high carbon alloy (SHA). The cladding layer was examined and tested for microstructural features, chemical composition, hardness, and bondability. The cladding layer have two different matrix were observed by an optical microscope and EPMA. The one was the coarse WC-6.5Co structure. The other was the melted SHA with surrounding the WC-6.5Co structure. The hardness of WC-6.5Co was 1210HV. The hardness of SHA was 640HV.

Control of Welding Distortion for Thin Panel Block Structure using Mechanical Tensioning Method (기계적 인장법을 이용한 박판 평 블록의 용접변형 제어)

  • Kim, Sang-Il
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.1 s.145
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    • pp.68-74
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    • 2006
  • The welding distortion of a hull structure in the shipbuilding industry is inevitable at each assembly stage. This geometric inaccuracy caused by the welding distortion tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding distortion. The validity of the prediction method must be also clarified through experiments. For the purpose of reducing the weld-induced bending deflection, this paper proposes the mechanical tensioning method (MTM) as the optimum distortion control method. The validity of this method has been substantiated by a number of numerical simulations and actual measurements.

An experimental study on weld characteristic for piping connection part (파이프 연결부위의 용접특성에 관한 실험적 연구)

  • Park, Keyung-Dong;Kim, Dong-Woog
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.226-227
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    • 2005
  • In this study, it was investigated about endurance and fatigue crack propagation rate of according to welding methods of SMAW and FCAW commonly using for welding structures in present. Endurance limits carried out highly in the order of SMAW, FCAW and fatigue crack propagation rate out lowly in the order of SMAW, FCAW. By these results, it is needed to used SMAW welding methods for welding structures with small welding capacity and FCAW methods for large welding structures after consideration about economic gains and operation efficiency of welding. Fatigue crack propagation rate is more effected by strength of welding materials than endurance limit of welding materials according to welding methods..

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High Efficient Welding Technology of the Car Bodies (자동차 경량화를 위한 알루미늄 합금의 강변형 가공 및 고능률 용접기술에 관한 동향)

  • Kim, Hwan Tae;Kil, Sang Cheol
    • Journal of Welding and Joining
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    • v.34 no.4
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    • pp.62-66
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    • 2016
  • The trend of the fabrication technology of high strength, high toughness aluminum alloys by the severe plastic deformation(SPD) process and the welding technology of lightweight alloys in the automobile has been studied. The lightweight aluminum alloys can reduce vehicle weight, while stringently demanding the high quality and efficient welding techniques, to produce the best weldments. Among the production technologies, welding plays an important role in the fabrication of lightweight vehicle structure. This paper covers the scientometric analysis of the severe plastic deformations of lightweight alloys and the welding technology in the automobile which are based on the published research works in the 'HPT, ECAP and rolling', and 'welding technology of the automobile' obtained from Web of Science, and deals with the details of the background data of the HPT, ECAP, and rolling of lightweight alloys, and welding technology of the automobile technology.