• Title/Summary/Keyword: Welding heat source model

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A Study on the Numerical Analysis of Magnetic Flux Density by a Solenoid for MIAB Welding (MIAB용접에서 코일에 의한 자속밀도 분포의 수치적 해석에 관한 연구)

  • Choe, Dong-Hyeok;Kim, Jae-Ung
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.12
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    • pp.73-81
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    • 2001
  • The MIAB welding uses a rotating arc as its heat source and is known as an efficient method fur pipe butt welding. The arc is rotated around the weld line by the electro-magnetic force resulting from the interaction of arc current and magnetic field. The electro-magnetic force is affected by magnetic flux density, arc current, and arc length. Especially, the magnetic flux density is an important factor on arc rotation and weld quality. This paper presents a 2D finite element model for the analysis of magnetic flux density in the actual welding conditions. The magnetic flux density is mainly dependent on gap between two pipes, the position of coil from gap center, exciting current, and relative permeability. Thus, the relations between magnetic flux density and main factors were investigated through experiment and analysis. Experiments were performed for the steel pipes(48.1mm O.D and 2.0mm thickness). The analysis results of magnetic flux density reveal that it increases with increasing exciting current, increasing relative permeability, decreasing distance from gap center to coil, and decreasing gap size. It is considered that the results of this study can be used as important data on the design of coil system and MIAB welding system.

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An Estimation of Equivalent Heat Source for Thermal Analysis of Steel Deck Bridge under Pavement Procedure (강바닥판 교량의 포장시 열영향 해석을 위한 등가열원 산정기법)

  • Chung, Heung-Jin;Yoo, Byoung-Chan;Lee, Wan-Hoon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.5
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    • pp.653-660
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    • 2007
  • Since the temperature of asphalt for deck plate of steel bridge during paying procedure is relatively high as $240^{\circ}C\;to\;260^{\circ}C$, the temperature of deck plate of bridge rises mere than $100^{\circ}C$ and excessive displacement and stress could occur. In order to avoid undesirable failure of base plate and determine the optimal pavement pattern, a thorough thermal analysis is needed. General structural model which is made of beam and plate element should be modified for transient heat transfer analysis; asphalt pavement material and convection effect on surface of structure need to be added. A new technique with the Equivalent Heat Source (EHS) for numerical thermal analysis for steel bridge under thermal load of Guss asphalt pavement is proposed. Since plate/beam elements which were generally used for structural analysis for bridge cannot explain convection effect easily on plate/beam surface, EHS which is determined based on calculated temperature with convection effect is used. To verify the EHS proposed in this study, numerical analyses with plate elements are performed and the results are compared with estimated temperatures. EHS might be used for other thermal analyses of steel bridge such as welding residual stress analysis and bridge fire analysis.