• Title/Summary/Keyword: Welding details

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Evaluation of Moment Transfer Efficiency According to the Connection Length of the Column Flange and the Beam Web of the H-beam Column Connection (H형강 보-기둥 접합부의 보 웨브 단부접합길이에 따른 모멘트전달효율 평가)

  • Hong, Young-Ju;Oh, Sang-Hoon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.26 no.6
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    • pp.193-203
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    • 2022
  • In this study, in order to compare the seismic performance of steel structure beam-column connection details and non-scallop connection details mainly used in Korea, a full-scale static cyclic loading test and FEM analysis were conducted through the same modeling as the experiment. For quantitative numerical comparison, the strain concentration ratio and moment transfer efficiency used in previous studies were cited. As the welding area of the beam web decreased, the deformation rate of the beam flange increased, and the plastic deformation capacity according to the rotation angle decreased or brittle fracture occurred. Comparing the analysis results with the experimental results, the possibility of brittle fracture tended to increase when the web welding ratio for the total cross-sectional area of H-shaped fell below 60%.

STUDY ON THE EFFECT OF RESIDUAL STRESS ON THE EXTERNALLY LOADED WELDED STRUCTURE

  • Rajesh S.R.;Bang Han Sur;Joo Sung Min;Kim In Sik
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.58-60
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    • 2004
  • In the field of welding the behavior of a welded structure under consideration may be predicted via heat transfer and residual stress analysis. In order to facilitate the industrial applications of welding, numerical modeling of heat transfer and residual stress in weldment has been carried out applying Finite Element Method (FEM) and the analysis with the external load including this residual stress due to welding has been done. The present work includes the specialized finite element codes for the calculation of nonlinear heat transfer details and residual stress redistributed along with the external load in the welded structures. A basic interface, which allows models, built in commercial preprocessing package access to the data necessary to build standard input decks for these specialized FEM codes, which are not supported by commercial package. The results from the FEM codes are imported back into commercial package for visualization. In addition the residual stress values are exported to commercial package (such as ANSYS, PATRAN etc.) for further analysis with the external loads, which make the FEM codes fully applicable to the industrial purpose.

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A Study on the Application of SAW Process for Thin Plate of 3.2 Thickness in Ship Structure (선체외판부 3.2T 박판에 대한 SAW 용접 적용에 관한 연구)

  • Oh, Chong-In;Yun, Jin-Oh;Lim, Dong-Young;Jeong, Sang-Hoon;Lee, Jeong-Soo
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.51-51
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    • 2010
  • Recently just as in the automobile industry, shipbuilders also try to reduce material consumption and weight in order to keep operating costs as low as possible and improve the speed of production. Naturally industry is ever searching for welding techniques offering higher power, higher productivity and a better quality. Therefore it is important to have a details research based on the various welding process applied to steel and other materials, and to have the ability both to counsel interested companies and to evaluate the feasibility of implementation of this process. Submerged-arc welding (SAW) process is usually used about 20% of shipbuilding. Similar to gas metal arc welding(GMAW), SAW involves formation of an arc between a continuously-fed bare wire electrode and the work-piece. The process uses a flux to generate protective gases and slag, and to add alloying elements to the weld pool and a shielding gas is not required. Prior to welding, a thin layer of flux powder is placed on the work-piece surface. The arc moves along the joint line and as it does so, excess flux is recycled via a hopper. Remaining fused slag layers can be easily removed after welding. As the arc is completely covered by the flux layer, heat loss is extremely low. This produces a thermal efficiency as high as 60% (compared with 25% for manual metal arc). SAW process offers many advantages compared to conventional CO2 welding process. The main advantages of SAW are higher welding speed, facility of workers, less deformation and better than bead shape & strength of welded joint because there is no visible arc light, welding is spatter-free, fully-mechanized or automatic process, high travel speed, and depth of penetration and chemical composition of the deposited weld metal. However it is difficult to application of thin plate according to high heat input. So this paper has been focused on application of the field according to SAW process for thin plate in ship-structures. For this purpose, It has been decided to optimized welding condition by experiments, relationship between welding parameters and bead shapes, mechanical test such as tensile and bending. Also finite element(FE) based numerical comparison of thermal history and welding residual stress in A-grade 3.2 thickness steel of SAW been made in this study. From the result of this study, It makes substantial saving of time and manufacturing cost and raises the quality of product.

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Cyclic Test of welding connections for Steel-Plate Concrete Column to H-shaped Steel Girders (강판 콘크리트(SC) 기둥과 H형강 보의 용접 접합부에 대한 반복 이력 실험)

  • Park, Ho Young;Kang, Cheol Kyu;Choi, Byong Jeong
    • Journal of the Earthquake Engineering Society of Korea
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    • v.18 no.1
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    • pp.63-71
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    • 2014
  • This study presents an experimental study of the structural behavior for steel plate-concrete column-to-steel girder connections. Experiments were carried out to investigate the moment-rotation characteristics, failure behavior and ultimate moment capacity of these connections. The results of this experimental study involving three welded moment-resisting connections subjected to cyclic loading are presented. The specimens were fabricated at full scale to evaluate their hysteretic behavior. A description of the test specimens, the details of the joint, the test system and the testing methods are described. The test results showed that the structural behavior of these composite connections was influenced by the connection details.

A Study on Verification of NC Code of Multi-spindles Drilling for Tube Sheet in Heat Exchanger (열교환기 Tube Sheet의 다축드릴가공 검증에 관한 연구)

  • Oh, Byeong-Hwan;Lee, Hui-Gwan;Yang, Gyun-Ui
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.79-83
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    • 2001
  • A verification of multi-spindles drilling NC data is presented. The drilling of multi-spindles can offer productivity over three times as fast as that of single spindle. The most important things in machining tube sheet are precision of hole position and machining time. The drilling of multi-spindles has difficulties in controlling many motors to drive spindles and assign a correspondent number to each spindles. Multi-spindles drilling has different codes from CNC milling ; many subroutines, assignment of spindle, and so on. The conventional method, which inspects the NC code of the drilling, is to drill holes on a thin plate or tube sheet previously. The method results in low productivity because it consumed long machining time and welding for correction. This paper describes details of multi-spindles NC code and operation of multi-spindles drilling machine. A verification software of the multi-spindles drilling NC code is developed on the details.

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Structural Characteristics of Welded Built-up Square CFT Column to Beam Connections with External Diaphragm (용접조립 각형 CFT 기둥-보 외다이아프램 접합부의 구조특성)

  • Lee, Seong Hui;Jung, Hun Mo;Kim, Dae Jung;Kim, Jin Ho;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.20 no.6
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    • pp.711-722
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    • 2008
  • Existing tube for concrete filled tubular structure is made through welding of four plates irrespective of tube thickness, so production performance is poor and special welding technique is needed to weld the internal diaphragm and through the diaphragm. Therefore, through manufacturing by cold forming development of beam to column connections that is no welding in position of stress concentration is needed. In this study the proposal of beam to column connections details and to making tube specimens by method of bending steel plates, we want to know the compositeeffect between internal anchor and concrete by processing on stress distribution and internal force evaluation of concrete filled tube beam to column connections with a variable of flange welding existence between column and beam, welding quantity between column and diaphragm, existence of concrete in tube, column with diaphragm and general column.

Interfacial Microstructures between Ag Wiring Layers and Various Substrates (Ag 인쇄배선과 이종재료기판과의 접합계면)

  • Kim, Keun-Soo;Suganuma, Katsuaki;Huh, Seok-Hwan
    • Journal of Welding and Joining
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    • v.29 no.5
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    • pp.90-94
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    • 2011
  • Ag metallic particles from nano-scale to submicron-scale are combined with organic solvent to provide fine circuits and interconnection. Ink-jet printing with Ag nano particle inks demonstrated the potentials of the new printed electronics technology. The bonding at the interface between the Ag wiring layer and the various substrates is very important. In this study, the details of interfaces in Ag wiring are investigated primarily by microstructure observation. By adjusting the materials and sintering conditions, nicely formed interfaces between Ag wiring and Cu, Au or organic substrates are achieved. In contrast, transmission electron microscope (TEM) image clearly shows interface debonding between Ag wiring and Sn substrate. Sn oxides are formed on the surface of the Sn plating. The formation of these is a root cause of the interface debonding.

A Parametric Study on Bulkhead Plate of Orthotropic Steel Deck Bridge (강바닥판교의 벌크헤드 플레이트에 관한 매개변수 연구)

  • 공병승;김진만
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2003.10a
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    • pp.333-339
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    • 2003
  • Recently, the bridges become greater according to development of a construction technology. This phenomenon requires long span bridge, so that increases the dead weight. The orthotropic steel deck bridges have much advantages such as the light dead weight and the reduction of construction period. And almost whole process of carried out is manufactured at factory, so it can cause the increase of quality authoritativeness. But orthotropic steel deck bridge is consist of structure by welding, it can not avoid a lot of welding jobs, defects and transformation by welding are becoming problem accordingly. Specially, topical stress concentration phenomenon in cross connection area of longitudinal and transverse rib causes fatigue failure. The Bulkhead Plate for prevention of this stress concentration phenomenon was applied by changing the orthotropic steel deck of Williamsburg bridge in USA. But, it is principle that a Bulkhead Plate is not established in the domestic design standard. Therefore, it is estimated that the study for installation of Bulkhead Plate is needed. This treatise with considering these circumstances proves efficiency of Bulkhead Plate and will be presented optimal design details through finite element analysis according to change the geometrical of Bulkhead Plate and tile cross-connection area of longitudinal and transverse rib.

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Structural Stress and Fatigue Testing of Edge details (용접부 구조응력 측정 및 피로수명 평가에 관한 실험적 연구)

  • 김석훈;강성원;김명현;장용원;하우일;박진수
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.267-269
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    • 2004
  • 현재 구조물의 피로설계에는 주로 공칭응력(Nominal Stress) 및 핫스팟 응력(Hot Spot Stress, HSS)이 사용되고 있다. 공칭응력을 바탕으로 구조물에 대한 피로설계를 할 경우에는 각 부재에 사용되는 각각의 용접부 형상에 대한 피로시험을 따로 수행하여 피로수명 곡선을 구해야 하는 번거로움이 있다. (중략)

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Seismic Behavior of H shaped Beam to Square Column Connection with Outer Diaphragm Using Field Welding (외측 다이아프램을 사용한 현장 용접형 각형강관기둥-H형강보 접합부의 이력거동)

  • Seo, Seong Yeon;Jung, Jin Ahn;Choi, Sung Mo;Kim, Sung Young
    • Journal of Korean Society of Steel Construction
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    • v.17 no.4 s.77
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    • pp.459-467
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    • 2005
  • This study focuses on the development of a new method of H-shaped beam-to-square column connection with an outer diaphragm and a field welding. The specific type of beam-to-column connection with an external stiffener, using field welding, is proposed. The structural behavior of this connection was examined experimentally. Two loading type tests were conducted under the experimental parameters given as details. First described was the symmetrical loading test, which supported both ends or a beam simply and applied a load from the column to the pend (What does this mean?) to investigate a fundamental characteristic of this connection. Further described was the anti-symmetrical loading test, which carried out simple support of the column'stop end and the column base, and applied a load from both ends of a beam to investigate the structural performance of this connection. From the results, it is clear that the external- stiffener-type connection proposed in this paper is the reliable connection method.