• 한국공작기계학회논문집
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• 제15권1호
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• pp.102-107
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• 2006

This study investigates the properties as the difference friction welding area on SM25C steel rod. The tensile and bending strength and of welded joints, the hardness distribution of welds, the microstructure of welds and the tensile fracture surfaces were mainly investigated through this experiment. The fixed friction welding conditions were revolution 2000rpm, friction pressure 70Mpa, friction time 1.5sec, upset pressure 100Mpa, upset time 2.0sec, upset length 2.8mm and changeable friction welding parameter was friction welding area.

• Journal of Welding and Joining
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• 제12권1호
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• pp.80-93
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• 1994

The microstructure and fractography of the friction welded joint of Al to Cu have been investigated in order to understand the formation of intermetallic compounds and their effects on the failure in tensile test of the joint. The variation of welding pressure did not affect significantly the tensile strength of joint. However, the tensile strength of joint decreaed as welding time increased. The thickness of reaction layers of welded joints was several micro-meters and mainly composed of intermetallic compounds of $CuAl_2$, $Cu_9Al_4$ and Al+$CuAl_2$. The thickness of $CuAl_2$, $Cu_9Al_4$ was increased with welding time. However, $CuAl_2$ was gradually changed to $Cu_9Al_4$ which caused the decrease of tensile strength . Even though the morphology of fractured surfaces depended upon the welding time, the failure occurred along $CuAl_2$ intermetallic compound itself or between $CuAl_2$ and $Cu_9Al_4$ in most cases.

• 한국산학기술학회논문지
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• 제7권3호
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• pp.314-318
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• 2006

본 연구에서는 점 용접된 박판이 파괴되어 가는 동적 과정을 시뮬레이션 함으로서 그 점용접부의 강도를 해석하는데 있다. 위판이 아래의 판에 대하여 늘어난 후 0.64 ms가 경과된 시점에서 서로 점 용접된 위판 및 아래 판이 떨어져 나감을 알 수 있다. 비교적 위판 및 아래 판 가운데의 용접 부위에서 최대의 von Mises 응력을 나타내고 있다. 용접이 깨어지는 시점인 0.64 ms 부근에서는 그 내부에너지가 상당히 감소되고 운동에너지는 급격히 증가됨을 알 수 있다. 미끄럼 에너지는 시간이 경과됨에 따라 계단형으로 감소되어 경과 시간이 0.2 ms 부근에서 0이 되다가 그 후로는 미끄럼 에너지가 음수의 값이 되어 두 판들은 오히려 고착이 되는 것을 알 수 있다.

• Journal of Welding and Joining
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• 제33권2호
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• pp.56-61
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• 2015

IRW(Inverter Resistance Welding) process and DSW(Delta-spot welding) process for dissimilar materials of DP590 and Al5052 were performed to evaluate the welding quality and mechanical properties. IRW experiment was carried out with changing the welding current. The other welding parameters such as pressure force, weld time, squeezing time and holding time were fixed. On the anther hand, DSW experiment was performed using the process tape at welding current of 11.5kA. The other conditions were same as IRW conditions. The various testes such as shear tensile strength, nugget diameters, EDS, SEM and cross-sectional observation for weld zone was performed. As a result, IMC(Inter Metallic Compound) thickness at 11.5kA was thinner than those of 9.5kA and 10.5kA conditions. In addition, thined IMC layer was observed when high electric current apply to the materials(DP590 and Al5052) in a short time throught dissimilar resistance spot welding controling welding conditions. The relationship between the thickeness of IMC and current intensity was after discussed.

• 한국산업융합학회 논문집
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• 제22권2호
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• pp.191-199
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• 2019

In this paper, dissimilar friction welding were produced using 15 mm diameter solid bar in chrome molybedenum steel(SCM440) to stainless steel(STS316L) to investigate their mechanical properties. Consequently, optimal welding conditions were n=2000 rpm, HP=70 MPa, UP=140 MPa, HT=10 sec and UT=10 sec when the metal loss(Mo) is 8.6 mm. In addition, an acoustic emission technique was applied to evaluate the optimal friction welding condition. AE parameters including the cumulative count, amplitude and energy showed a various changes according to the friction condition. A continuous type waveforms and low frequency spectrum was presented in friction time. On the other hand, a burst type waveform and high frequency spectrum was exhibited in pressing time.

• 한국기계가공학회지
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• 제11권6호
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• pp.75-81
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• 2012

Dissimilar material friction welding such as STD11 and SCM440, we are considering of such things as strength and tenacity of welding interface, which consist of friction welding rotation frequency, friction heating pressure, upset forging-pressure, friction heating time, and upset forging-pressure time. From the study, obtaining the interrelationship between welding condition and quality(toughness, tenacity), we can set the best range of welding condition. while performing acoustic emission examination for the nondestructive evaluation, we can deduce the interrelationship among total acoustic emission counts, friction welding variable, and quality during friction welding, which can solve the manufacturing difficulty and enhance the economic value.

• Journal of Welding and Joining
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• 제23권6호
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• pp.55-60
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• 2005

In part 1. optimal process parameters such as thickness of stopper and welding time are achieved to produce high strength ISB(Inner Structured and Bonded) panels. Developed process is different from the usual resistance welding process in the number of points welded at a time. In part 2, Numerical modeling for this new process is proposed and the variation of contact area with respect to the gap of electrodes is studied through FE analyses, Besides, it is tried to figure out the welding nugget formation and proper distance between welding points. FE analytic results show that inner structures are melted more than skin plate, and current distribution between points to be welded can be controlled by distance welding points. Comparison of some FE analytic results with corresponding experimental results could confirm the validity of the proposed numerical modeling.

• Journal of Welding and Joining
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• 제29권4호
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• pp.48-53
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• 2011

A thermal distortion analysis which takes strains directly as boundary conditions removed barrier of analysis time for the evaluation of welding distortion in a large shell structure like ship block. If the FE analysis time is dramatically reduced, the structure modeling time or the input-value calculating time will become a new issue. On the contrary to this, if the calculation time of analysis input-value is dramatically reduced and its results also are more meaningful, a little longer analysis time could be affirmative. In this study, instead of using inherent strain based on elastic analysis, a thermal strain based on elasto-plastic analysis is used as the boundary condition of weldments in order to evaluate the welding distortion. Here, the thermal strain at the weldment was established by using a stress-strain curve established from the test results. It is possible to automatically recognize the modeling induced-stiffness in the shrinkage direction of welded or heated region. The validity of elasto-plastic thermal distortion analysis was verified through the experiment results with various welding sequence.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.15-22
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• 2002

The modern welding technology hue more then 100 years history, and during that period, the welding has been playing an important role in the development of the manufacturing processes/systems as a key technology. In the time we enter the 21st century, it is question how to develop the innovative and attractive welding technology, in particular by the younger generation. The present report discussed the future trend of welding engineering mainly in Japan after reviewing the previous growth of welding engineering.

• Journal of Welding and Joining
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• 제19권6호
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• pp.658-663
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• 2001

Residual stress caused in the weldments with high restraint force are often during welding observed in the weldments of large size nozzles or radial tanks. The reason is that quantitative analysis about thermal stresses during welding is lack for this weldments. To verify FEM theory, the temperature was measured with thermocouple in a real time in this paper. Also analysis of the thermal stress for welding condition is performed by ABAQUS program package on various welding condition in STS butt welding.