• Title/Summary/Keyword: Welding Technology

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Microstructure and Impact Toughness of Weld Metal in Multipass Welded Super Duplex Stainless Steel (다층용접한 슈퍼 듀플렉스 스테인리스강 용접금속의 조직 및 충격인성)

  • Seo, Won-Chan;Park, Chan;Bang, Kook-Soo
    • Journal of Ocean Engineering and Technology
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    • v.26 no.6
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    • pp.27-32
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    • 2012
  • The effects of reheating during welding on the microstructure and impact toughness of weld metal in 25% Cr super duplex stainless steels were investigated. Using different heat inputs, weld metals with different reheated regions were obtained. This showed that, depending on the reheating temperature, the microstructure in the reheated region was quite different from that of the as-deposited microstructure. When reheated into the ${\gamma}+{\alpha}$ temperature range, fine intragranular austenite was formed in the as-deposited columnar structure. However, when reheated above the ${\alpha}$ solvus temperature range, most of the columnar structure disappeared and fine equiaxed austenite and ferrite were formed. Because of the larger amount of fine austenite in the reheated region, a higher impact toughness was obtained in the weld metal with a higher amount of reheated region.

Effects of Heat Input and Preheat/interpass Temperature on Strength and Impact Toughness of Multipass Welded Low Alloy Steel Weld Metal (다층용접한 저합금 용접금속의 강도와 인성에 미치는 입열량 및 예열/패스간 온도의 영향)

  • Bang, Kook-soo;Jung, Ho-shin;Park, Chan
    • Journal of Ocean Engineering and Technology
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    • v.29 no.6
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    • pp.481-487
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    • 2015
  • The effects of the heat input and preheat/interpass temperatures on the tensile strength and impact toughness of multipass welded weld metal were investigated and interpreted in terms of the recovery of the alloying elements and microstructure. Increases in both the heat input and preheat/interpass temperatures decreased the tensile strength of the weld metal. A lower recovery of alloying elements, especially Mn and Si, and smaller area fraction of acicular ferrite in the weld metal were observed in higher heat input welding, resulting in a lower tensile strength. In contrast, only a microstructure difference was observed at a higher preheat/interpass temperature. The impact toughness of the weld metal gradually increased with an increase in the heat input because of the lower tensile strength. However, it decreased again when the heat input was larger than 45 kJ/cm because of the much smaller area fraction of acicular ferrite. No effect of the preheat/interpass temperature on the impact toughness was observed. The formation of a weld metal heat-affect zone showed little effect on the impact toughness of the weld metal in this experiment.

Effect of Thermal History on Pitting Corrosion of High Nitrogen and Low Molybdenum Stainless Steels

  • Kim, Kwangsik;Chang, Hyunyoung;Kim, Youngsik
    • Corrosion Science and Technology
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    • v.2 no.2
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    • pp.75-81
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    • 2003
  • Chromium, molybdenum. and nitrogen are very important alloying elements in stainless steels and its effect was approved in pitting resistance equivalent (PRE) equations and many experimental results. However, Cr can improve the corrosion resistance, but facilitate the formation of sigma phase. Also. Mo has the same effect in stainless steels. If Cr and Mo are added at high amount to increase the corrosion resistance of stainless steel, corrosion resistance in annealed alloys can be improved, but in case of welding or aging heat treatment. its resistance will be drastically decreased. In this work, increasing Cr and N contents but decreasing Mo than the commercial alloys made the experimental alloys. Typical alloys are 25Cr-4.5Mo-0.43N alloy, 27Cr-4.7Mo-0.4N alloy, 27Cr-5.3Mo-0.25N alloy, 32Cr-2.6Mo-0.36N alloy. After annealing and aging heat treatment, microstructures, anodic polarization test, and pitting corrosion test were performed. Annealed alloys showed $100^{\circ}C$ of CPT and aged alloys showed the different tendency depending upon Cr and Mo contents(SFI)

A Study on the Corrosion Rehavior and Mechanical Property by SSRTTest of Welding Part of RE36 Steel for Marine Structure (해양구조물 RE36강의 용접부 부식거동 및 SSRT법에 의한 기계적 특성에 관한 연구)

  • 김종성;김진경;김종호;이명훈;김영식;문경만
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.4
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    • pp.460-469
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    • 2000
  • A study on the corrosion behavior of RE36 steel for marine structure was investigated with parameters such as micro-Vickers hardness, corrosion potential and corrosion current density measurement of weld metal(WM), base metal (BM) and heat affected zone(HAZ), Al anode generating current and Al anode weight loss quantity in case of cathodic protection. And we carried out slow strain rate test(SSRT) in order to research mechanical properties such as stress at maximum load, percent strain, time to fracture and strain to failure ratio etc and to find out limiting cathodic polarization potential for hydrogen embrittlement with applied cathodic polarization potential. Hardness of HAZ part was the highest among those three parts and also galvanic corrosion susceptibility was the highest in HAZ part among those three parts due to the lowest corrosion potential than other parts. However corrosion current density was the highest in WM part among those three parts. And the optimum cathodic polarization potential showing the best mechanical properties obtained by SSRT method with applied constant cathodic potential was from - 770mV to - 875mV(SCE). However it is suggested that limiting cathodic polarization potential indicating hydrogen embrittlement on the mechanical properties was under - 900mV(SCE).

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Hybrid-Biocomposite Material for Corrosion Prevention in Pipeline: a review

  • Suriani, M.J.;Nik, W.B. Wan
    • Corrosion Science and Technology
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    • v.16 no.2
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    • pp.85-89
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    • 2017
  • One of the most challenging issues in the oil and gas industry is corrosion assessment and management in subsea structures or equipment. At present, almost all steel pipelines are sensitive to corrosion in harsh working environments, particularly in salty water and sulphur ingress media. Nowadays, the most commonly practiced solution for a damaged steel pipe is to entirely remove the pipe, to remove only a localized damaged section and then replace it with a new one, or to cover it with a steel patch through welding, respectively. Numerous literatures have shown that fiber-reinforced polymer-based composites can be effectively used for steel pipe repairs. Considerable research has also been carried out on the repair of corroded and gouged pipes incorporated with hybrid natural fiber-reinforced composite wraps. Currently, further research in the field should focus on enhanced use of the lesser and highly explored hybrid-biocomposite material for the development in corrosion prevention. A hybrid-biocomposite material from renewable resource based derivatives is cost-effective, abundantly available, biodegradable, and an environmentally benign alternative for corrosion prevention. The aim of this article is to provide a comprehensive review and to bridge the gap by developing a new hybrid-biocomposite with superhydrophobic surfaces.

Numerical modelling of stress and deflection behaviour for welded steel beam-column

  • Soy, Ugur
    • Steel and Composite Structures
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    • v.12 no.3
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    • pp.249-260
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    • 2012
  • In this study, stress and deflection behaviours of T-type welding joint applied to HE200M steel beam and column were investigated in finite element method (FEM) under different distributed loads. In the 3D-FEM modelling, glue option was used to contact between steel materials and weld nuggets. Geometrical model was designed as 3-dimensional solid in ANSYS software program. After that, homogeneous, linear and isotropic properties were used to design to materials of model. Solid-92 having 3-dimensional, 4 faced and 10-noded was selected as element type. In consequence of mesh operation, elements of 13285 and nodes of 28086 were occurred. Load distribution was applied to top surface of steel beam to determine behaviours of stress and deflection. As a result of FEM analysis applied with the loads of 55,000 N, 110,000 N and 220,000 N, maximum values were obtained as 116 N/$mm^2$, 232 N/$mm^2$ and 465 N/$mm^2$ for stress and obtainedas 1,083 mm, 2,166 mm and 4.332 mm for deflection, respectively. When modelling results and classical calculation values were compared, it was obtained difference of 10 % for stress values and 2.5% for deflection values.

Structural Analysis of a Cable Anchor System for a Cable-Stayed Bridge over the Sea (해상 사장교의 Pipe형 케이블 정착구에 관한 구조해석)

  • KONG BYUNG-SEUNC;HONG NAMSEEG
    • Journal of Ocean Engineering and Technology
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    • v.19 no.5 s.66
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    • pp.34-42
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    • 2005
  • The cable connection zone of the cable-stayed bridge transfers deal-load, live-load, and second-load to the cables on the structural joint zone of the cables and the main girders are the most critical parts in which big cable tensile forces are generated by those loads. Therefore, it is necessary to thoroughly check the main girder, structurally to secure the required stability. Because of the heavy tensile force of cables linked in the connection zone of the cable-stayed bridge, locally concentrated stress, as well as the dispersion of stress, occurs in the structurally contacted point of cable and main girder thus, we need to make a thorough investigation through a detailed structural analysis. Directly delivering the tensile force to the connection zone of the cable, the consequently big effect in the tensile force fluctuation caused by the live-load will make it necessary to review the fatigue strength. As the connection zone of the cable is designed to resist the tensile force of the cable, which is applied to a connecting section as a concentrated force, thick plates are used. These plates are frequently made of welded structure, thus, the investigation of the welding workability is inevitable.

On the Deformation Control of Ship's Thin Plate Block by Applying the Tensioning Method (장력법을 적용한 선체 박판블록의 변형감소 방안에 관한 실험연구)

  • Lee Joo-Sung;Kim Cheul-Ho
    • Journal of Ocean Engineering and Technology
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    • v.20 no.3 s.70
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    • pp.103-108
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    • 2006
  • It has been well appreciated that reducing weld-induced deformation as law as possible is important during fabrication for a more efficient production of blocks. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to butt weld of thin plates to reduce the weld-induced deformation. In order to investigate the quantitative effect of tensioning method upon the reduction of angular deformation and shrinkage in longitudinal and transverse direction of weld line, butt welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present experimental study, it has been found that the tensioning method is very effective on reduction of weld-induced residual stress as well as weld-induced deformation.

Laser Welding Parameter Variations and its Application for Plastic Adhesion

  • Park, Sung-Jin;Park, Sung-Joon;Park, Hae-Young;Park, Jae-Wook;Sim, Ji-Young;Choi, Jin-Young;Kim, Hee-Je
    • Journal of Electrical Engineering and Technology
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    • v.2 no.1
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    • pp.112-117
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    • 2007
  • a parametric investigation was conducted to evaluate the effect of the laser beam for plastic adhesion. To determine the best condition for plastic adhesion, the $CO_2$(wavelength $10.6{\mu}m$) and nd:yag(wavelength $10.6{\mu}m$) laser were experimented with. From the experiment results obtained, the nd:yag laser was revealed to be the most suitable for plastic adhesion. In this study, three adhesion parameters such as input power level, working time of laser beam and pps(pulse per second) were systematically adjusted for suitable adhesion. From these experiments, it was observed that the target plastic melted and was evaporated by the nd:yag laser. Furthermore, the relationships between adhesive surface by laser beam and above three parameters were discovered.

Round Robin Analyses on Stress Intensity Factors of Inner Surface Cracks in Welded Stainless Steel Pipes

  • Han, Chang-Gi;Chang, Yoon-Suk;Kim, Jong-Sung;Kim, Maan-Won
    • Nuclear Engineering and Technology
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    • v.48 no.6
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    • pp.1412-1422
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    • 2016
  • Austenitic stainless steels (ASSs) are widely used for nuclear pipes as they exhibit a good combination of mechanical properties and corrosion resistance. However, high tensile residual stresses may occur in ASS welds because postweld heat treatment is not generally conducted in order to avoid sensitization, which causes a stress corrosion crack. In this study, round robin analyses on stress intensity factors (SIFs) were carried out to examine the appropriateness of structural integrity assessment methods for ASS pipe welds with two types of circumferential cracks. Typical stress profiles were generated from finite element analyses by considering residual stresses and normal operating conditions. Then, SIFs of cracked ASS pipes were determined by analytical equations represented in fitness-for-service assessment codes as well as reference finite element analyses. The discrepancies of estimated SIFs among round robin participants were confirmed due to different assessment procedures and relevant considerations, as well as the mistakes of participants. The effects of uncertainty factors on SIFs were deducted from sensitivity analyses and, based on the similarity and conservatism compared with detailed finite element analysis results, the R6 code, taking into account the applied internal pressure and combination of stress components, was recommended as the optimum procedure for SIF estimation.