• 제목/요약/키워드: Welding Machine

검색결과 456건 처리시간 0.035초

통발프레임 자동용접장비개발과 용접점에서 수작업과 자동작업의 전단강도 비교에 관한 연구 (Development of Automatic Welding Machine for Fish Trap Frame and Comparison of Shear Strength between Manual and Automatic Work at Welding Point)

  • 한창민;이상찬
    • 한국기계가공학회지
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    • 제16권2호
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    • pp.129-134
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    • 2017
  • The process of producing a fish trap frame is very complicated and manual, so it is expensive, the quality of the product is unstable, the quality is not guaranteed, the durability is weak, and it cannot be used for a long time. Therefore, we made a fish trap frame-making machine to reduce the manpower and costs and to make robust products. This machine cuts the wire of mild steel to a certain size and then makes the connecting parts into a trapezoid shape by spot welding. In this study, the weld point shear strength between manual and automatic operation was compared and analyzed.

밀링을 이용한 A1합금 용접을 위한 최적공구형상 및 치수개발에 관한 연구 -마찰용접법에 의하여- (A development of optimizing tools for friction stir welding with 2mm aluminum alloy using milling machine)

  • 김인주
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2000년도 춘계학술대회 논문집(Proceeding of the KOSME 2000 Spring Annual Meeting)
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    • pp.110-114
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    • 2000
  • This paper shows the possibility of performing the friction stir welding and the development of optimizing tools for FSW with 2mm thick plate of aluminum alloys using milling machine. This research can be reported on achieving above 90% of the tensile strength in 1050 aluminum alloys friction stir welded in the room temperature. This welding process is very simple and does not require filler metal eliminates straightening of the workpiece. It is currently attracting interest from different industries working with aluminum alloys.

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순시출력전류 제어기법에 의한 인버터 아크 용접기 특성에 관한 연구 (A Study on Characteristics of Instantaneous Output Current Control Method for Inverter Arc Welding Machine)

  • 김진욱;채영민;고재석;목형수;최규하
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1998년도 전력전자학술대회 논문집
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    • pp.180-184
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    • 1998
  • Recently the performance of CO2 arc welding machine has been advanced significantly through the adoption of inverter circuit topology which made it possible to control the waveform of welding current and thus to suppress the spatter generation. However, the optimum waveform is still uncertain. As a first step for figuring out the promising waveforms, this study was performed to set-up the experimental system for studying the effect of waveform variables. The overal system is controlled digital controller using single chip microprocessor of 80C196KC. As a result of performance test of this system, it was demonstrated all of the waveform variables could be set individually and the generated spatter is reduced compare to conventional inverter arc welding machine.

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회로평륜화기법을 이용한 풀 브리지 컨버터의 용접기 주회로 응용 (Application of Welding Machine Circuit of Full Bridge Converter using Circuit Averaging Method)

  • 구헌희;서기영;권순걸;이현우;김상돈
    • 전력전자학회논문지
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    • 제5권4호
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    • pp.327-334
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    • 2000
  • 본 연구에서는 회로평균화 기법을 이용한 풀 브리지 컨버터의 회로모델을 제안하였다. 제안한 모델은 회로의 물리적 성격을 충분히 알 수 있으므로 대용램의 DC-DC 컨버터에 많이 사용되는 풀 브리지컨버터의 해석과 설계에 쉽게 적용할 수 있다. 제안한 모델을 적용하여 풀 브리지 컨버터의 안정도해석올 시뮬레이션을 통하여 수행하고, 부하의 변동이 단락에서 개방까지 극심한 아크 용접기의 주회로 설계에 적용히여 설치의 용접을 통하여 안정한 동작이 가능함을 확인하였다.

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A Study on Power Factor and Dynamics in Arc Welding System Using Single Switched PFC Converter

  • Choi, Hae-Ryong;Mok, Hyung-Soo;Goo, Young-Mo;Kim, Gyu-Sik;Choe, Gyu-Ha;Won, Chung-Yun
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1998년도 Proceedings ICPE 98 1998 International Conference on Power Electronics
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    • pp.62-67
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    • 1998
  • An arc welding machine using single switched PFC converter is presented in this paper. First, the basic operation and principle is reviewed. Controller design is intended to force voltage ripple to minimize, and dynamic response to enhance, Feed-forward strategy for arc welding machine is developed, and that is verified by simulation. The improved power factor characteristics of arc welding machine known as low power factor system with nonlinear property, are shown and evaluated compared to conventional one.

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노이즈 차폐 트랜스로 구성한 에너지 절감형 고주파 인버터 용접기 개발에 대한 연구 (A Study on Energy-Saving High-Frequency Inverter Welding Machine with Noise Cut Transformer)

  • 강윤기;채영민;최규하;노정윤
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1995년도 하계학술대회 논문집 A
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    • pp.420-423
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    • 1995
  • The electric arc welding machine with high-frequency inverter is studied in this paper which could make more saving in energy than conventional ones with inherent low efficiency. The inverter circuit has been already adopted to special welding machines such as MIG and TIG for improving operating performances so much. But this adoption has not be applied to conventional ac arc welding machine until now. The proposed technology for higher efficiency is to apply the high frequency inverter, together with noise-cut transformer. Overall output characteristics are investigated in aspect of cost and circuit performance. The proposed system is conducted practical experiments using PWM controller.

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1차 동저항 패턴의 통계적 분석에 의한 저항 점 용접의 용접 품질 예측에 관한 연구 (Weld Quality Assurance Method using Statistical Analysis of Primary Dynamic Resistance During Resistance Spot Welding)

  • 조용준;이세현
    • 대한기계학회논문집A
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    • 제24권10호
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    • pp.2581-2588
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    • 2000
  • In previous studies, the dynamic resistance, which was calculated by the process variables measured at the electrode of the welding machine, and the electrode displacement were used for quality exa mination. However, in-process usage of such systems is not effective in systems that include a welding gun attached to a robot. In order to overcome such problems, we obtained and used the process variables from the welding machine timer. This would allow us to estimate real time in -process weld quality. For quality estimation, the features were extracted as factors from the primary dynamic resistance patterns, which were measured in t he welding machine timer. The relationship between the indexes and nugget size of the welds was observed through the regression analysis. Using the analyzed factors, a regression model that could estimate nugget diameter was developed. Two regression equations of the model were suggested depending on the factors, and it was showed that the model developed by stepwise method was effective one for weld quality estimation. The developed estimation model was in good linearity with the nugget diameter obtained through the experimentation.

용접 이음 추적시스템의 응용 (The Application of the Welding Joint Tracking System)

  • 이정익;고병갑
    • 한국공작기계학회논문집
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    • 제16권2호
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    • pp.92-99
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    • 2007
  • Welding fabrication invariantly involves three district sequential steps: preparation, actual process execution and post-weld inspection. One of the major problems in automating these steps and developing autonomous welding systems, is the lack of proper sensing strategies. Conventionally, machine vision is used in robotic arc welding only for the correction of pre-taught welding paths in single pass. In this paper, novel presented, developed vision processing techniques are detailed, and their application in welding fabrication is covered. The software for joint tracking system is finally proposed.

조선 적용을 위한 하이브리드 레이저 용접 캐리지 개발 (Development of the Hybrid Laser Welding Carriage for Shipbuilding)

  • 신정현;이윤식;류상훈;성희준
    • 한국레이저가공학회지
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    • 제11권3호
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    • pp.21-24
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    • 2008
  • Hybrid laser welding technology is a good process to reduce a thermal distortion and increase the productivity. However, it requires a high investment and a massive modification of the fabrication line such as a gantry system, milling machine for the edge preparation, high power laser system and weld machine. Therefore the development of an economical laser welding system is a crucial point to apply this system in shipbuilding yard. In this study, a portable hybrid laser welding carriage was developed for I-butt joint without edge milling. It is expected that the carriage type system could reduce investment cost.

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박판 고속 용접전원의 도전손실 저감에 관한 연구 (A Study on Reducing Conduction Losses for High Speed Welding of Thin Plates)

  • 배종문;김준홍
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2002년도 학술대회 논문집 전문대학교육위원
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    • pp.166-171
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    • 2002
  • We are in transitional period of welding technique, which has changed from the stage of quantity and quality to the stage of future technique, imported and introduced from many advanced countries. Therefore, many researches and studies for development on high speeding and making welding machines with high effectiveness has been doing vigorously. In this dissertation, I have studied on a pulsed MAG welding machine, with which welding of thin plates may perform high speeding and effecting. First, I produced a phase shifted full bridge DC-DC convert, which is the type of reduced conduction loss and the power supply for welding machine. And then, I found out an output waveform control algorithm about one pulsed one droplet and short waveform control for thin plates with high speed by deriving the circuit model utilizing the circuit averaged method for full bridge converter.

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