• Title/Summary/Keyword: Welded structures

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Charateristics of the Jointed Steel-Grid Reinforcement and the Application (결합강그리드보강재의 특성 및 적용)

  • Han, Jung-Geun
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.5 no.3
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    • pp.15-22
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    • 2002
  • To analysis of the embanked slope stability using a jointed reinforcement, the internal stability and the external stability have to be satisfied, respectively. But, because the lengths of ready-made steel-grid were limited, the reinforcements must be connecting themselves to the reinforcing. In this study, the mechanical test was carried out to investigate the tensile failure and the pullout failure at the joint parts of them, which was based on the analysis of reinforced slope in field. Through the tensile tests in mid-air for the jointed steel-grid, the deformation behavior was seriously observed as follows : deformation of longitudinal member, plastic deformation of longitudinal member and of crank part. Those effects were due to the confining pressure and overburden pressure of the surrounding ground. The bearing resistance at jointed part of jointed steel-grid was due to the latter only. The maximum tensile forces were higher about 20kN~27kN than ultimate pullout resistance, but, the results of those was almost the same in mid-soil. The failures of steel-grid occurred at welded point both of longitudinal members and transverse members and of jointed parts. The strength of jointed parts itself got pullout force about 20kN, which was about 65% for ultimate pullout force of the longitudinal members N=2. To the stability analysis of reinforced structure including the reinforced slope, the studying of connection effects at jointed part of reinforcement members must be considered. Through the results of them, the stability of reinforced structures should be satisfied.

Experimental study on seismic behavior of exterior composite beam-to-column joints with large size stiffened angles

  • Wang, Peng;Wang, Zhan;Pan, Jianrong;Li, Bin;Wang, Bo
    • Steel and Composite Structures
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    • v.37 no.1
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    • pp.15-26
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    • 2020
  • The top-and-seat angles with double web angles are commonly used in the design of beam-to-column joints in Asian and North American countries. The seismic behavior analysis of these joints with large cross-section size of beam and column (often connected by four or more bolts) is a challenge due to the effects from the relatively larger size of stiffened angles and the composite action from the adjacent concrete slab. This paper presents an experimental investigation on the seismic performance of exterior composite beam-to-column joints with stiffened angles under cyclic loading. Four full-scale composite joints with different configuration (only one specimen contain top angle in concrete slab) were designed and tested. The joint specimens were designed by considering the effects of top angles, longitudinal reinforcement bars and arrangement of bolts. The behavior of the joints was carefully investigated, in terms of the failure modes, slippage, backbone curves, strength degradation, and energy dissipation abilities. It was found that the slippage between top-and-seat angles and beam flange, web angle and beam web led to a notable pinching effect, in addition, the ability of the energy dissipation was significantly reduced. The effect of anchored beams on the behavior of the joints was limited due to premature failure in concrete, the concrete slab that closes to the column flange and upper flange of beam plays an significant role when the joint subjected to the sagging moment. It is demonstrated that the ductility of the joints was significantly improved by the staggered bolts and welded longitudinal reinforcement bars.

Earthquake performance evaluation of three-dimensional roller compacted concrete dams

  • Kartal, Murat Emre;Karabulut, Muhammet
    • Earthquakes and Structures
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    • v.14 no.2
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    • pp.167-178
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    • 2018
  • A roller compacted concrete (RCC) dam should be analyzed under seismic ground motions for different conditions such as empty reservoir and full reservoir conditions. This study presents three-dimensional earthquake response and performance of a RCC dam considering materially non-linearity. For this purpose, Cine RCC dam constructed in Aydın, Turkey, is selected in applications. The three-dimensional finite element model of Cine RCC dam is obtained using ANSYS software. The Drucker-Prager material model is considered in the materially nonlinear time history analyses for concrete and foundation rock. Furthermore, hydrodynamic effect was investigated in linear and non-linear dynamic analyses. Researchers observe that how the tensile and compressive stresses change by hydrodynamic pressure effect. The hydrodynamic pressure of the reservoir water is modeled with the fluid finite elements based on the Lagrangian approach. In this study, dam body and foundation are modeled with welded contact. The displacements and principle stress components obtained from the linear and non-linear analyses with and without reservoir water are compared each other. Principle stresses during earthquake were obtained at the most critical point in the upstream face of dam body. Besides, the change of displacements and stresses by crest length were investigated. Moreover demand-capacity ratio criteria were also studied under linear dynamic and nonlinear analysis. Earthquake performance analyses were carried out for different cases and evaluated. According to linear and nonlinear analysis, hydrodynamic water effect is obvious in full reservoir situation. On the other hand, higher tensile stresses were observed in linear analyses and then non-linear analyses were performed and compared with each other.

Study on Elasto-Plastic Behavior of Column to Beam Connection with 600MPa High Performance Steel(SM 570 TMC) (기둥-보 용접접합부의 보단부 스캘럽형상과 탄소성 거동에 관한 실험적 연구 - 600MPa(SM570TMC)의 경우 -)

  • Kim, Jong Rak;Kim, Seung Bae;Kwon, June Yeop
    • Journal of Korean Society of Steel Construction
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    • v.20 no.6
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    • pp.691-700
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    • 2008
  • Contemporary architectural structures have diverse and complex forms. Such structural variety demands requisite performance from the connections in the steel structure so that the latter could resist a horizontal force, such as an earthquake. The connections are the all-important components that create the discontinuous form and that support stress concentration, determining the stiffness and toughness of the entire steel frame. In this study, a real-scale column-to-beam connection was constructed in the 600MPa-grade high-strength and high-performance steel, to test its behavior. Its material and welding characteristics were examined in this study, and its structural performance was analyzed by conducting seismic-resistance tests on the full-scale, cross-shaped column-to-beam welded connections with non-scallop, ordinary-scallop, and reinforced-scallop details. The weld ability of the high-strength, high-performance steel was also evaluated, and data regarding the seismic design for practical application were provided.

Numerical Analysis of Welding Residual Stresses for Ultra-thick Plate of EH40 TM and API 2W Gr.50 Steel Joined by Flux Core Arc Welding (EH40과 API2W강재의 극 후판재 다층 FCAW 버트 접합부 잔류응력해석)

  • Hwang, Se-Yun;Lee, Jang-Hyun;Yang, Young-Sik;Lee, Sung-Je;Kim, Byung-Jong
    • Journal of Welding and Joining
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    • v.28 no.3
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    • pp.65-72
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    • 2010
  • Some structural members of large-scale marine vessels such as large-scale offshore structures and very large container ships are assembled by very thick plates of which thickness exceeds 60mm. Also, high-tensile steels have been selected to meet the required structural strength and fatigue strength. Generally, multi-pass welding method such as FCA(Flux-Core Arc) welding has been used to join the thick plates. Considering the welding residual stresses, fatigue strength of the welded joints of thick plates should be assured since the residual stress influences the fatigue strength. This paper presents a numerical procedure to investigate the residual stress of structure joined by multi-pass FCA welding so that it can be incorporated into the fatigue strength assessment considering the effect of welding residual stress. The residual stress distribution is also measured by X-Ray diffraction method. The residual stress obtained by the computational model also has been compared with that of experiment. The results of FEA are in very good agreement with the experimental measurements.

Optimum Welding Position between Shell and Cylinder based on SEA (SEA 를 이용한 쉘과 실린더의 최적 용접 조건)

  • Ahn, Byoung-Ha;Lee, Jang-Woo;Jeon, Simon;Yang, Bo-Suk
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.258-264
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    • 2012
  • The overall aim of this paper is to determine coupling loss factor of welding point between shell and cylinder using loss factor and structural loss factor. For this purpose, two kinds of loss factor were adopted. One is loss factor of each sub structure, another is structural loss factor based on the complex welded or assembled structure. Using these two parameters, it is possible to derive the coupling loss factor which represents characteristic condition of SEA theory. Coupling loss factor of conjunction in complex structure was expressed as power balance equation. The derived equation for a coupling loss factor has been simplified on the assumption of one way (uni-directional) power flow between multi-sub structures. Using these conditions, it is possible to find the equation of coupling loss factor expressed as above two loss factors. To check the effectiveness of above equation, this paper used two-stage application. The first approach was application between simple cylinder and shell. The next was adopted rotary compressor. Rotary compressor has three main conjunctions between shell and internal vibration part. This equation was applied to find out the optimum welding point with respect to reduce the noise propagation. It shows the effective tool to evaluate the coupling loss factor in complex structure.

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Evaluation of Fatigue Crack Growth Rate on the Surface of Steel Members Using COD(Crack Opening Displacement) Measurement (COD(Crack Opening Displacement) 측정에 의한 강재표면의 피로균열진전속도 평가)

  • Kim, Kwang Jin;Kim, In Tae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.2
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    • pp.179-188
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    • 2011
  • Steel structures have been allowed to have fatigue damage tolerance in fact. If it would be assessed whether fatigue crack is growing or not and How fast fatigue crack is propagating, we should make a rational decision on methods and a period of reinforcement in the maintenance. In this study, fatigue crack growth tests on two kinds of through-thickness cracked steel plates and a out-of-plane gusset welded joint were conducted to evaluate fatigue crack growth rate using the COD(Crack Opening Displacement), and COD measurement using strain gauges was examined to offer a practical method. As a result, we proposed a reasonable assessing method for fatigue crack growth rate using the COD and it was experimentally proved practical to estimate the COD through measuring strains.

Flow Directions and Source of the Dongmakgol Tuff in the Cheolwon Basin, Korea (철원분지 동막골응회암의 유향과 공급지)

  • Hwang, Sang-Koo;Kim, Jae-Ho
    • The Journal of the Petrological Society of Korea
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    • v.19 no.1
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    • pp.51-65
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    • 2010
  • The Dongmakgol Tuff is a stratigraphic unit which is composed of voluminous ignimbrites in the Cheolwon basin. The ignimbrites belong to pumice-rich vitric tuffs that show eutaxitic to parataxitic fabrics from fiamme or pumice clasts. They are almost densely welded and strongly flattened, but often parallel aligned and stretched. Also they exhibit flow indicators such as flow lineations, imbrications, tensional cracks and boudins from their alignment and/or elongation, and lithic and pumice clasts show lateral grading in their average maximum diameter. Flow direction map from the lineations, asymmetric structures and lateral grading diagram indicate that the Dongmakgol Tuff has a source from its southwestern part near a boundary between southern Dongmakri and northern Gomunri, and is considered that the ignimbrites took emplacement processes of laminar flows during the final stage of flowage and the flow lineations are from the result of shear stress during that times.

Structural Safety of Nozzle Plate using Simulation (시뮬레이션을 이용한 노즐플레이트의 구조안전성)

  • Jung, Jong Yun;Park, Heesung;Kim, Joon-Seob
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.3
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    • pp.186-193
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    • 2018
  • Modern manufacturing industries is to produce both precise and robust mechanical parts without failure while they are in service. In order to prevent a part failure for its lifetime, a mechanical design for a part should be examined on a basis of mechanical simulation. A nozzle plate, being a key part in steam engines, changes flow directions of steam in a turbine used in power plant. This paper is to the design and test for part safety and durability. Currently, nozzle plates are fabricated by welding nozzles to their plates. Welding causes some defects on the used materials while they are being manufactured. Another major defect is un-even pitches between welded nozzles. Welding causes phase changes because of high melting temperature of metal. This leads to decay on the welding spots, which weakens their structural strength and then, may lead to early damages on mechanical structures. This research proposes assembly-typed nozzle plate without welding. From the beginning, nozzle and plate are designed for insertion-typed assembly. Nozzle head and foot are designed in accordance with the grooves on outer ring and inner ring of a plate to make mating surfaces. Then the nozzle plate should be proved for structural and fatigue safety before they are put in manufacturing. This research adopts commercial softwares for modeling and mechanical simulation. The test result shows that the design with smaller mating area and deeper insertion produces higher safety in terms of structure and durability. From the conclusion, this paper proposes the assembly-typed nozzle plate to replace the welding typed.

A Comparative Study for the Fatigue Assessment of Side Shell Longitudinals on 8,100 TEU Container Carrier using Hot Spot Stress and Structural Stress Approaches (구조응력 및 핫스팟 응력을 이용한 8,100 TEU 컨테이너선 선측 종늑골구조의 피로 강도 평가에 대한 비교 연구)

  • Kim, Seong-Min;Kim, Myung-Hyun;Kang, Sung-Won;Pyun, Jang-Hoon;Kim, Young-Nam;Kim, Sung-Geun;Lee, Kyong-Eon;Kim, Gyeng-Rae
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.3
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    • pp.296-302
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    • 2008
  • Recently, a mesh-size insensitive structural stress definition (structural stress method) is proposed that gives a stress state at weld toe with a relatively large mesh size. The structural stress definition is based on the elementary structural mechanics theory and provides an effective measure of a stress state in front of weld toe. In this study, a fatigue strength assessment for a side shell connection of a container vessel using both the hot spot stress and the Battelle structural stress method was carried out. A consistent approach to compute the extrapolated hot spot stress for design purpose is described and current fatigue guidance is evaluated. Fatigue strength predicted by the two methodologies, e.g. hot spot stress and structural stress approaches, at hot spot locations of a typical ship structure are compared and discussed.