• Title/Summary/Keyword: Welded Structure

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Numerical analysis of the mechanical behavior of welded I beam-to-RHS column connections

  • Rosa, Rosicley J.R.;Neto, Juliano G.R.
    • Coupled systems mechanics
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    • v.8 no.2
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    • pp.185-197
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    • 2019
  • Considering the increasing use of tubular profiles in civil construction, this paper highlights the study on the behavior of welded connections between square hollow section column and I-beam, with emphasis on the assessment of the joint stiffness. Firstly, a theoretical analysis of the welded joints has been done focusing on prescriptions of the technical literature for the types of geometries mentioned. Then, a numerical analysis of the proposed joints were performed by the finite element method (FEM) with the software ANSYS 16.0. In this study, two models were evaluated for different parameters, such as the thickness of the cross section of the column and the sizes of cross section of the beams. The first model describes a connection in which one beam is connected to the column in a unique bending plane, while the second model describes a connection of two beams to the column in two bending planes. From the numerical results, the bending moment-rotation ($M-{\varphi}$) curve was plotted in order to determine the resistant bending moment and classify each connection according to its rotational capacity. Furthermore, an equation was established with the aim of estimating the rotational stiffness of welded I beam-to-RHS column connections, which can be used during the structure design. The results show that most of the connections are semi-rigid, highlighting the importance of considering the stiffness of the connections in the structure design.

Fatigue Strength Evaluation on the IB-Type Spot-welded Lap Joint of 304 Stainless Steel Part 1 : Maximum Principal Stress (304 스테인리스 박강판 IB형 점용접이음재의 피로강도 평가 Part 1 : 최대 주응력에 의한 평가)

  • 손일선;오세빈;배동호
    • Journal of Welding and Joining
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    • v.17 no.6
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    • pp.25-31
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    • 1999
  • Stainless steel sheets are commonly used for vehicles such as the bus and the train. These are mainly fabricated by spot-welding. By the way, its fatigue strength is lower than base metal due to high stress concentration at the nugget. edge of the spot-welding. By the way, its fatigue strength is lower than base metal due to high stress concentration at the nugget edge of the spot-welding point. Especially, it is influenced by welding conditions as well as geometrical factors of spot welded joint. Therefore, it is not too much to say that structural rigidity and strength of spot-welded structures is decided by fatigue strength of spot welded lap joint. Thus, it is necessary to establish a reasonable and systematic long life design criterion for the spot-welded structure. In this study, numerical stress analysis was performed by using 3-dimensional finite element model on IB-type spot-welded lap joint of 304 stainless steel sheet under tension-shear load. Fatigue tests were also conducted on them having various thickness, joint angle, lapped length, and width of the plate. From the results, it was found that fatigue strength of IB-type spot-welded lap joints was influenced by its geometrical factors, however, could be systematically rearranged by maximum principal stress ({TEX}$σ_{1max}${/TEX}) at the nugget edge of the spot-welding point.

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A Study on the Distortion of a Laser Welded Sheet Metal Structure (박판 레이저용접구조물의 용접변형 해석에 관한 연구)

  • Kim, Chung-Gi;Kim, Jae-Ung;Kim, Gi-Cheol
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.280-282
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    • 2006
  • Prediction and control of the thermal distortion is particularly important for the design and manufacture of welded thin plate panel. In this study, experiments and computations are peformed to analyze how hole configuration and the size of the specimen effect on distortion. In addition, this study aims to develop a thermal elasto-plastic simulation using finite element method to predict distortion, with particular emphasis on buckling deformation generated in attachments welded around hole.

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A Study on the Development of Sub-frame Designe Using Tailor Welded Blanks (Tailor Welded Blanks를 이용한 승용차용 Sub-frame의 설계기법 연구)

  • Jeon, Byung-Hee
    • Journal of the Korean Society of Safety
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    • v.15 no.2
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    • pp.22-30
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    • 2000
  • The sub-frame of passenger car begins to be used widely for the safety of passengers. Conventional design of the sub-frame comprises 22parts, and it requires quite complicated production processes. In this papers, the sub-frame is designed with TWB(Tailor Welded Blanks) to improve stiffness, to reduce weight and to simplify the manufacturing process. To design the proper structure, structural analysis and crash analysis are executed about the conventional design and TWB applied design. A prototype TWB applied sub-frame is manufactured using mash-seam welded TB(Tailored Blanks). Comparing with the conventional sub-frame, the TWB applied sub-frame has 30% weight reduction and 17% increasement of structural stiffness in average.

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Design of Welded Joints Using Stress Intensity Factors (응력확대계수를 이용한 용접이음부 설계 연구)

  • Park, Ji-Woo;Gu, Man-Hoi;Choi, Chang;Sung, Wan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.1058-1062
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    • 1996
  • The assessments of weld defects by fracture mechanics are performed for design of welded Joints. In general, butt, T-type, and L-type welded joint are useful for welding structure. When linear weld defects are in welded joint, stress intensity factors for each joints are calculated by finite element method. Analysis results are shown for the fracture modes and characteristics of joint types. And they are founded for the weaken order of welded joints being T-type, butt, L-type.

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A Study on the CO $_2$Laser Beam Welding of Thin Steel Sheets and Tailor Welded Blank (박판 $CO_2$레이져 빔 용접과 소재접합일체성형에 관한 연구)

  • 이희석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.159-164
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    • 1996
  • For the purpose of establishing laser welding condition(laser power, welding speed and beam focus) and of evaluating tailor welded blank for three kinds of thin steel sheets of SPCC, SK5M and SUS304 using in the thin plate structure such as automobile, train and so on. Their $CO_2$ laser weldability were primarily tested under various welding condition. SPCC and SUS304 thin sheets showed good weldability under some welding condition. But, high carbon steel sheet SK5M needs heat treatment after welding to obtain higher tensile strength and ductility of the welded joint. And next, laser welding condition. Butt-welded specimens were not nearly broken at weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor welded blank were SPCC+SPCC=22~25mm, SUS304+SUS304=25~43mm and SK5M+SK5M=13~17mm.

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Fatigue Strength Evaluation of Butt Welded Aluminum Alloy Component for Railway Vehicles (철도차량용 대형 알루미늄 압출재 용접부의 피로강도 평가)

  • 한승우;이학주;이상록
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.242-249
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    • 2000
  • The fatigue strength of welded aluminum alloy component has been evaluated. Extruded aluminum alloy component Al 6005-T6 was considered. That component could be one of appropriate candidates for floor structure in railway cars. Finite element analysis has been performed to obtain stress distribution in the welded aluminum component. The results of finite element analysis have been applied in designing the experimental setup for fatigue strength evaluation of welded component. Three point bending fatigue test has been employed, until fracture occurs, to evaluate the fatigue strength of the welded component. In addition, the fatigue strength of the component has been compared with that of specimen.

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Finite element analysis of welding process by parallel computation (병렬 처리를 이용한 용접 공정 유한 요소 해석)

  • 임세영;김주완;최강혁;임재혁
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.156-158
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    • 2003
  • An implicit finite element implementation for Leblond's transformation plasticity constitutive equations, which are widely used in welded steel structure is proposed in the framework of parallel computing. The implementation is based upon the multiplicative decomposition of deformation gradient and hyper elastic formulation. We examine the efficiency of parallel computation for the finite element analysis of a welded structure using domain-wise multi-frontal solver.

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Three dimensional finite element analysis of art-welding processor via parallel compuating (아크 용접 공정의 3차원 병렬처리 유한 요소 해석)

  • 임세영;김주완;김현규;조영삼
    • Proceedings of the KWS Conference
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    • 2002.05a
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    • pp.161-163
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    • 2002
  • An implicit finite element implementation for Leblond's transformation plasticity constitutive equations, which are widely used in welded steel structure is proposed in the framework of parallel computing. The implementation is based upon the updated Lagrangian formulation. We examine the efficiency of parallel compuatation for the finite element analysis of a welded structure using multi-frontal solver.

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Finite Element Analysis considering transformation plasticity for a welded structure (변태 소성을 고려한 용접 구조물의 유한 요소 해석)

  • 김주완;임세영
    • Proceedings of the KWS Conference
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    • 2001.10a
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    • pp.116-118
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    • 2001
  • We propose an implicit numerical implementation for Leblond's transformation plasticity constitutive equations , which are widely used in welded steel structure. We apply Euler backward scheme rule to integrate the equations and determine the consistent tangent modulus. The implementation may be used with updated Lagrangian formulation. we test a simple butt-welding process to compare with SYSWELD and discuss the accuracy.

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