• 제목/요약/키워드: Welded Joint Design

검색결과 157건 처리시간 0.028초

로프각도와 강판두께를 고려한 패드아이 용접부 강도설계에 관한 연구 (A Study on Strength Design for Welded Joint of pad-eye Considering Sling Angle and a Steel Plate Thickness)

  • 정호승;김정렬
    • Journal of Advanced Marine Engineering and Technology
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    • 제31권4호
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    • pp.350-355
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    • 2007
  • Pad-eye is connected to crane with sling. When block is lift, pad-eye have a various applied force. Applied force on pad-eye is related to sling angle. Sling angle is decided by various parameters, including pad-eye location, sling length and crane location. Welded joint on pad-eye requires strength design because sling angle changes force on pad-eye. Strength design for welded joint of pad-eye will calculate with general mechanical design and FE analysis. FE analysis would become a useful tool in the analysis of welded joint. A commercial software(ANSYS 10.0) was used in the structural strength analysis for welded joint of pad-eye.

십자형 필렛용접부의 피로수명평가 자동화 연구 (Automation of Fatigue Life Assessment for Welded Cruciform Joint)

  • 이탁기;한승호;임채환
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.479-484
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    • 2004
  • For the rational design of welded joint, it is needed to assess repeatedly the fatigue life of the joint with various dimensions and welding conditions. In this paper, an automation of repeated process of fatigue life assessment for welded cruciform joint was studied. The process is related to stress analysis in vicinity of weld-toe and fatigue life assessment based on analyzed stress distribution. With the change of design condition including dimensions and/or welding heat input, the above two works have to be performed. Using the commercial tool for system integration, ModelCenter, an automation of the repeated process for welded cruciform joint based on 2D modeling was achieved. In this automation system, data exchanges between programs regardless of commercial or in-house one work well, and parametric studies for optimal design can be performed.

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T형 평면용접이음재의 응력해석과 굽힘피로강도에 관한 연구 (A Study on Stree Analysis and Bending Fatigue Strength of One Side Fillet Welded T-joint)

  • 강성원;이태훈;전재목;김충희
    • 한국해양공학회지
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    • 제13권2호통권32호
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    • pp.51-57
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    • 1999
  • In this study, one side fillet welded T-joint, used in box type girder and other welding structure, was investigated by stress analysis and bending fatigue test without edge preparation, with variation of joint shape. The purpose of this study is to give the welding condiltion and design standard on manufacturing one side fillet welded T-joint. As a result, the following conclusions were obtained. 1) In one side fillet welded T-joint, the larger the leg length and the penetration depth, the greater the bending fatigue strength because reduction of stress and strain on toe and root. The increase of the longitudinal leg length rather than vertical leg length contributed to the increase in bending fatigue strength. 2) In one side fillet welded T-joint without edge preparation, both general manual welding and general automatic welding were carried out with same condition. In this case, automatic welding showed deeper penetration and more increased longitudinal leg length than manual welding, so that automatic welding offers greater bending fatigue strength. 3) For one side fillet welded T-joint without edge preparation with automatic welding, the ratio(h/t) of the leg length(h) and the main plate thickness(t) in which toe crake can occur was 1.0 over.

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STS301L 용접종류별 이음재의 피로설계에 관한 연구 (A Study on Fatigue Design for Welded Joint of STS301L)

  • 백승엽
    • Journal of Welding and Joining
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    • 제28권3호
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    • pp.86-91
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    • 2010
  • Stainless steel sheets are widely used as the structural material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. For fatigue design of gas welded joints such as fillet and plug type joint, it is necessary to obtain design information on stress distribution at the weldment as well as fatigue strength of gas welded joints. And also, the influence of the geometrical parameters of gas welded joints on stress distribution and fatigue strength must be evaluated. the ${\Delta}P-N_f$ curves were obtained by fatigue tests. Using these results, ${\Delta}P-N_f$ curves were rearranged in the ${\Delta}{\sigma}-N_f$ relation with the maximum stress at the edge of fillet welded joint.

TS형 박강판 용접 구조물의 자동화설계를 위한 피로특성에 관한 연구 (A Study on Fatigue Characteristics for Design Automation of TS-Type Spot Welded Lap Joint)

  • 백승엽;배동호
    • 한국생산제조학회지
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    • 제21권2호
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    • pp.290-296
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    • 2012
  • Cold-rolled carbon steel sheets are commonly used in railroad car or commercial vehicles such as the automobile. These are mainly fabricated by spot welding which is a kind of electric resistance welding. But fatigue strength of spot welding joint is lower than that of base metal due to high stress concentration at nugget edge of the spot welded part. And fatigue strength of them is especially influenced by not only geometrical and mechanical factors but also welding conditions of the spot welded joint. So for fatigue design of gas welded joints such as TS-type joints, it is necessary to obtain design information on stress distribution at the weldment as well as fatigue strength of spot welded joints. And also, the influence of the geometrical parameters of spot welded joints on stress distribution and fatigue strength must be evaluated. And analysis approach for fatigue test using design of experiment are evaluated optimum factor in TS-type welded joint and geometrical parameters of materials. Using these results, that factors applied to fundamental information for automation of fatigue design.

응력확대계수를 이용한 용접이음부 설계 연구 (Design of Welded Joints Using Stress Intensity Factors)

  • 박지우;구만회;최창;성완
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.1058-1062
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    • 1996
  • The assessments of weld defects by fracture mechanics are performed for design of welded Joints. In general, butt, T-type, and L-type welded joint are useful for welding structure. When linear weld defects are in welded joint, stress intensity factors for each joints are calculated by finite element method. Analysis results are shown for the fracture modes and characteristics of joint types. And they are founded for the weaken order of welded joints being T-type, butt, L-type.

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철도차량 가스용접 이음재의 피로설계를 위한 최적 파라메타 연구 (A study on optimum parameter Fatigue Design for Gas Welded joint of STS301L)

  • 백승엽;배동호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1679-1683
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    • 2007
  • Stainless steel sheets are widely used as the structure material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. For fatigue design of gas welded joints such as fillet and plug and ring type joint, it is important to obtain optimum design parameter information on gas welded joints. In this paper, analysis approach for fatigue test using experimental design are evaluated optimum factor in gas welded joint type and geometrical parameters of materials. Using these results, that factors applied to fundamental information for fatigue design.

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304 스테인레스 박강판 IB형 용접이음재의 피로강도 평가 Part 2 : 변형에너지 밀도에 의한 평가 (Fatigue Strength Evaluation on the IB-Type Spot Welded Lap Joint of 304 Stainless Steel Part 2 : Strain energy Density)

  • 손일선;오세빈;배동호
    • Journal of Welding and Joining
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    • 제17권6호
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    • pp.32-37
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    • 1999
  • Since stainless steel plates have good mechanical properties, weldability, appearance and resistance of corrosion, these are traditionally used for vehicles such as the bus and the train. And they are mainly fabricated by spot welding. But fatigue strength of their spot welded joint is considerably influenced by welding conditions as well as geometrical factors. Thus a reasonable and systematic criterion for long life design of spot welded body structure must be established. In this report, strain energy density was analyzed by using 3-dimensional finite element model about the IB-type spot welded lap joint under tension-shear load. Fatigue tests were conducted on them having various thickness, joint angle, lapped length and width. From their results, it was found that fatigue strength of the IB-type spot welded lap joints could be effectively and systematically rearranged by strain energy density at the edge of nugget.

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Fatigue Design of Various Type Spot Welded Lap Joints Using the Maximum Stress

  • Jung, Wonseok;Bae, Dongho;Sohn, Ilseon
    • Journal of Mechanical Science and Technology
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    • 제18권1호
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    • pp.106-113
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    • 2004
  • Recently, a new issue in designing spot welded structures such as automobile and train car bodies is to predict an economical fatigue design criterion. One of the most typical and traditional methods is to use a ΔP-N$\sub$f/ curve. However, since the fatigue data on the ΔP-N$\sub$f/ curve vary according to the welding conditions, materials, geometry of joint and fatigue loading conditions, it is necessary to perform the additional fatigue tests for determining a new fatigue design criterion of spot-welded lap joint having specific dimension and geometry. In this study, the stress distributions around spot welds of various spot welded lap joints such as in-plane bending type (IB type), tension shea. type (TS type) and cross tension type (CT type) were numerically analyzed. Using these results, the ΔP-N$\sub$f/ curves Previously obtained from the fatigue tests for each type were rearranged into the Δ$\sigma$-N$\sub$f/ relations with the maximum stresses at the nugget edge of the spot weld.

알루미늄 철도차량 차체 용접부의 강도 특성에 관한 연구 (A study on the strength characteristics of welded joints in aluminum carbody of rolling stock)

  • 서승일
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.290-292
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    • 2004
  • In this paper, static and fatigue load tests for the specimens, components and carbody were carried out to investigate the strength of welded joints in aluminum rolling stock. Tensile load test results showed that the static strength of welded joint for heat-treated alloys is reduced significantly and fatigue strengths are scattered by the welding imperfections. Component and whole carbody fatigue test results showed agreements with the design fatigue strength standards for specimens of same joint detail. Test results revealed that full penetration welding and strict management of welding procedure are crucial for securing strength of welded joint in aluminum carbody.

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